Uns wurde am 28.03.2014 eine CNC-Maschine überlassen. Nachdem wir sie unter Verwendung des mitgelieferten Industrierechners ansteuern konnten, stellten wir fest, dass diese Methode nicht viel Zukunft haben würde. Kein USB, beschränkte Geschwindigkeit, laut, Win98 will man nicht im Netzwerk haben, etc.
-Da die Fräse alle ihre Anschlüsse über D-Sub-Buchsen herausführt, wollen wir einen anderen Controller verwenden, der die Motoren direkt ansteuert. Am 24.05.2014 haben wir mit einem [http://smoothieware.org/smoothieboard Smoothieboard] erfolgreich die ersten Schritte in diese Richtung gemacht.
+Da die Fräse alle ihre Anschlüsse über D-Sub-Buchsen herausführt, wollen wir einen anderen Controller verwenden, der die Motoren direkt ansteuert. Am 24.05.2014 haben wir mit einem [https://smoothieware.github.io/Webif-pack/documentation/web/html/ Smoothieboard] erfolgreich die ersten Schritte in diese Richtung gemacht.
Stand 27.06.2014: Wir haben uns ein eigenes Smoothieboard 5X zugelegt, das wird derzeit in Betrieb genommen.
+== Quick start ==
+
+* Web interface: http://192.168.178.222/
+** Commands:
+*** Home: <code>$H</code>
+*** Get limit switch state: <code>M119</code>
+*** Get position: <code>M114</code>
+*** Move back, center, top: <code>G0 F2000 X150 Y405 Z95</code>
+* Software [https://github.com/vlachoudis/bCNC bCNC]
+** ''File → Serial → Port'': <code>socket://192.168.178.222:23</code>
+** ''File → Serial → Controller'': ''SMOOTHIE''
+** ''File → Open'', load GCode file
+** ''File → Pendant → Start'' starts web UI on local port 8080
+
== Überblick ==
=== Fräse ===
[[Datei:CNC-Fräse Holzbalken.jpg|thumb|Durch den Aufbau als Portalfräse ist es möglich, dass Werkstücke in y-Richtung über den Frästisch hinausragen können]]
* Kugelgewindetriebe
* Zwei Endschalter pro Achse
* Derzeit zwei Frässpindeln verfügbar
-** <s>[[CNC-Fräse#HF-Spindel|Hochfrequenzspindel]]</s> defekt, siehe [https://gitli.stratum0.org/stratum0/TUWAT/-/issues/10 TUWAT]
-** [[CNC-Fräse#Proxxon|Proxxon]]
+** <s>[[#HF-Spindel|Hochfrequenzspindel]]</s> defekt, siehe [https://gitli.stratum0.org/stratum0/TUWAT/-/issues/10 TUWAT]
+** [[#Proxxon|Proxxon]]
** Kress
* NEMA23 Schrittmotoren der Firma Nanotec [http://de.nanotec.com/fileadmin/files/Datenblaetter/Schrittmotoren/ST5918/ST5918M3008-A.pdf 4T5618M3300]
== Erste Experimente ==
[[Datei:CNC-Experimente.JPG|thumb|Erste CNC Experimente]]
-* Anschluss an ein [http://smoothieware.org/ SmoothieBoard]
+* Anschluss an ein [https://smoothieware.github.io/Webif-pack/documentation/web/html/ SmoothieBoard]
* Config angepasst (Siehe Upload von larsan)
* Mit Eagle und [http://www.pcbgcode.org/ pcb-gcode] gcode erzeugt, auf SmoothieBoard übertragen und ausgeführt
* Noch einige Probleme mit der Einstellung der Höhe(Z-Achse), da der Kleber unter der Platine etwas uneben war
</pre>
+Config die am 2023-09-17 vorgefunden wurde:
+
+<pre style="height:200px;overflow-y:scroll;">
+# NOTE Lines must not exceed 132 characters
+# Robot module configurations : general handling of movement G-codes and slicing into moves
+default_feed_rate 200 # Default rate ( mm/minute ) for G1/G2/G3 moves
+default_seek_rate 600 # Default rate ( mm/minute ) for G0 moves
+mm_per_arc_segment 0.5 # Arcs are cut into segments ( lines ), this is the length for
+ # these segments. Smaller values mean more resolution,
+ # higher values mean faster computation
+mm_per_line_segment 5 # Lines can be cut into segments ( not usefull with cartesian
+ # coordinates robots ).
+
+# Arm solution configuration : Cartesian robot. Translates mm positions into stepper positions
+alpha_steps_per_mm 800 # Steps per mm for alpha stepper
+beta_steps_per_mm 800 # Steps per mm for beta stepper
+gamma_steps_per_mm 800 # Steps per mm for gamma stepper
+
+# Planner module configuration : Look-ahead and acceleration configuration
+planner_queue_size 32 # DO NOT CHANGE THIS UNLESS YOU KNOW EXACTLY WHAT YOU ARE DOING
+acceleration 500 # Acceleration in mm/second/second.
+acceleration_ticks_per_second 1000 # Number of times per second the speed is updated
+junction_deviation 0.05 # Similar to the old "max_jerk", in millimeters,
+ # see https://github.com/grbl/grbl/blob/master/planner.c#L409
+ # and https://github.com/grbl/grbl/wiki/Configuring-Grbl-v0.8
+ # Lower values mean being more careful, higher values means being
+ # faster and have more jerk
+#minimum_planner_speed 0.0 # sets the minimum planner speed in mm/sec
+
+# Stepper module configuration
+microseconds_per_step_pulse 1 # Duration of step pulses to stepper drivers, in microseconds
+minimum_steps_per_minute 1200 # Never step slower than this
+base_stepping_frequency 100000 # Base frequency for stepping, higher gives smoother movement
+
+# Cartesian axis speed limits
+x_axis_max_speed 1500 # mm/min
+y_axis_max_speed 1500 # mm/min
+z_axis_max_speed 300 # mm/min
+
+# Stepper module pins ( ports, and pin numbers, appending "!" to the number will invert a pin )
+alpha_step_pin 2.0 # Pin for alpha stepper step signal
+alpha_dir_pin 0.5! # Pin for alpha stepper direction
+alpha_en_pin 0.4 # Pin for alpha enable pin
+alpha_current 1.0 # X stepper motor current
+alpha_max_rate 1500.0 # mm/min
+
+beta_step_pin 2.1 # Pin for beta stepper step signal
+beta_dir_pin 0.11 # Pin for beta stepper direction
+beta_en_pin 0.10 # Pin for beta enable
+beta_current 1.0 # Y stepper motor current
+beta_max_rate 1500.0 # mm/min
+
+gamma_step_pin 2.2 # Pin for gamma stepper step signal
+gamma_dir_pin 0.20 # Pin for gamma stepper direction
+gamma_en_pin 0.19 # Pin for gamma enable
+gamma_current 1.0 # Z stepper motor current
+gamma_max_rate 300.0 # mm/min
+
+# Serial communications configuration ( baud rate default to 9600 if undefined )
+uart0.baud_rate 115200 # Baud rate for the default hardware serial port
+second_usb_serial_enable false # This enables a second usb serial port (to have both pronterface
+ # and a terminal connected)
+#leds_disable true # disable using leds after config loaded
+
+
+# Extruder module configuration
+extruder_module_enable true # Whether to activate the extruder module at all. All configuration
+ # is ignored if false
+extruder_steps_per_mm 140 # Steps per mm for extruder stepper
+extruder_default_feed_rate 600 # Default rate ( mm/minute ) for moves where only the extruder moves
+extruder_acceleration 500 # Acceleration for retracts, mm/sec^2
+extruder_max_speed 1000 # mm/sec NOTE only used for retracts
+
+extruder_step_pin 2.3 # Pin for extruder step signal
+extruder_dir_pin 0.22 # Pin for extruder dir signal
+extruder_en_pin 0.21 # Pin for extruder enable signal
+delta_current 1.5 # Extruder stepper motor current
+
+# Laser module configuration
+laser_module_enable false # Whether to activate the laser module at all. All configuration is
+ # ignored if false.
+#laser_module_pin 2.5 # this pin will be PWMed to control the laser. Only P2.0 - P2.5
+ # can be used since laser requires hardware PWM
+#laser_module_max_power 0.8 # this is the maximum duty cycle that will be applied to the laser
+#laser_module_tickle_power 0.0 # this duty cycle will be used for travel moves to keep the laser
+ # active without actually burning
+#laser_module_pwm_period 20 # this sets the pwm frequency as the period in microseconds
+
+# Hotend temperature control configuration
+temperature_control.hotend.enable true # Whether to activate this ( "hotend" ) module at all.
+ # All configuration is ignored if false.
+temperature_control.hotend.thermistor_pin 0.23 # Pin for the thermistor to read
+temperature_control.hotend.heater_pin 2.7 # Pin that controls the heater
+temperature_control.hotend.thermistor EPCOS100K # see src/modules/tools/temperaturecontrol/TemperatureControl.cpp:64
+ # for a list of valid thermistor names
+temperature_control.hotend.set_m_code 104 #
+temperature_control.hotend.set_and_wait_m_code 109 #
+temperature_control.hotend.designator T #
+
+#temperature_control.hotend.p_factor 13.7 # permanenetly set the PID values after an auto pid
+#temperature_control.hotend.i_factor 0.097 #
+#temperature_control.hotend.d_factor 24 #
+
+#temperature_control.hotend.max_pwm 64 # max pwm, 64 is a good value if driving a 12v resistor with 24v.
+
+temperature_control.bed.enable true #
+temperature_control.bed.thermistor_pin 0.24 #
+temperature_control.bed.heater_pin 2.5 #
+temperature_control.bed.thermistor Honeywell100K # see src/modules/tools/temperaturecontrol/TemperatureControl.cpp:64
+ # for a list of valid thermistor names
+temperature_control.bed.set_m_code 140 #
+temperature_control.bed.set_and_wait_m_code 190 #
+temperature_control.bed.designator B #
+
+#temperature_control.bed.bang_bang false # set to true to use bang bang control rather than PID
+#temperature_control.bed.hysteresis 2.0 # set to the temperature in degrees C to use as hysteresis
+ # when using bang bang
+
+# Switch module for fan control
+switch.fan.enable true #
+switch.fan.input_on_command M106 #
+switch.fan.input_off_command M107 #
+switch.fan.output_pin 2.6 #
+switch.fan.output_type pwm # pwm output settable with S parameter in the input_on_comand
+#switch.fan.max_pwm 255 # set max pwm for the pin default is 255
+
+#switch.misc.enable true #
+#switch.misc.input_on_command M42 #
+#switch.misc.input_off_command M43 #
+#switch.misc.output_pin 2.4 #
+#switch.misc.output_type digital # just an on or off pin
+
+# Switch module for spindle control
+#switch.spindle.enable false #
+
+# Endstops
+endstops_enable true # the endstop module is enabled by default and can be disabled here
+#corexy_homing false # set to true if homing on a hbit or corexy
+alpha_min_endstop 1.24^! # add a ! to invert if endstop is NO connected to ground
+alpha_max_endstop 1.25^ #
+alpha_homing_direction home_to_min # or set to home_to_max and set alpha_max
+alpha_min 0 # this gets loaded after homing when home_to_min is set
+alpha_max 200 # this gets loaded after homing when home_to_max is set
+beta_min_endstop 1.26^! #
+beta_max_endstop 1.27^ #
+beta_homing_direction home_to_min #
+beta_min 0 #
+beta_max 200 #
+gamma_min_endstop 1.28^! #
+gamma_max_endstop 1.29^ #
+gamma_homing_direction home_to_min #
+gamma_min 0 #
+gamma_max 200 #
+
+alpha_fast_homing_rate_mm_s 50 # feedrates in mm/second
+beta_fast_homing_rate_mm_s 50 # "
+gamma_fast_homing_rate_mm_s 4 # "
+alpha_slow_homing_rate_mm_s 25 # "
+beta_slow_homing_rate_mm_s 25 # "
+gamma_slow_homing_rate_mm_s 2 # "
+
+alpha_homing_retract_mm 5 # distance in mm
+beta_homing_retract_mm 5 # "
+gamma_homing_retract_mm 1 # "
+
+#endstop_debounce_count 100 # uncomment if you get noise on your endstops
+
+# Pause button
+pause_button_enable true #
+
+# Panel
+panel.enable true # set to true to enable the panel code
+panel.encoder_a_pin 3.25!^ # encoder pin
+panel.encoder_b_pin 3.26!^ # encoder pin
+
+# Example for reprap discount GLCD
+# on glcd EXP1 is to left and EXP2 is to right, pin 1 is bottom left, pin 2 is top left etc.
+# +5v is EXP1 pin 10, Gnd is EXP1 pin 9
+panel.lcd universal_adapter #
+panel.spi_channel 0 # spi channel to use ; GLCD EXP1 Pins 3,5 (MOSI, SCLK)
+panel.spi_cs_pin 0.16 # spi chip select ; GLCD EXP1 Pin 4
+#panel.encoder_a_pin 3.25!^ # encoder pin ; GLCD EXP2 Pin 3
+#panel.encoder_b_pin 3.26!^ # encoder pin ; GLCD EXP2 Pin 5
+#panel.click_button_pin 1.30!^ # click button ; GLCD EXP1 Pin 2
+#panel.buzz_pin 1.31 # pin for buzzer ; GLCD EXP1 Pin 1
+#panel.button_pause_pin 2.11^ # kill/pause ; GLCD EXP2 Pin 8 either
+#panel.back_button_pin 2.11!^ # back button ; GLCD EXP2 Pin 8 or
+
+# pins used with other panels
+#panel.up_button_pin 0.1! # up button if used
+#panel.down_button_pin 0.0! # down button if used
+#panel.click_button_pin 0.18! # click button if used
+
+panel.menu_offset 0 # some panels will need 1 here
+
+panel.alpha_jog_feedrate 1000 # x jogging feedrate in mm/min
+panel.beta_jog_feedrate 1000 # y jogging feedrate in mm/min
+panel.gamma_jog_feedrate 200 # z jogging feedrate in mm/min
+
+#panel.hotend_temperature 185 # temp to set hotend when preheat is selected
+#panel.bed_temperature 60 # temp to set bed when preheat is selected
+
+# Example of a custom menu entry, which will show up in the Custom entry.
+# NOTE _ gets converted to space in the menu and commands, | is used to separate multiple commands
+custom_menu.power_on.enable true #
+custom_menu.power_on.name Power_on #
+custom_menu.power_on.command M80 #
+
+custom_menu.power_off.enable true #
+custom_menu.power_off.name Power_off #
+custom_menu.power_off.command M81 #
+
+# Only needed on a smoothieboard
+currentcontrol_module_enable true #
+
+return_error_on_unhandled_gcode false #
+
+# network settings
+network.enable true
+# enable the ethernet network services
+network.webserver.enable true # enable the webserver
+network.telnet.enable true # enable the telnet server
+#network.ip_address auto # use dhcp to get ip address
+# uncomment the 3 below to manually setup ip address
+network.ip_address 192.168.178.222 # the IP address
+network.ip_mask 255.255.254.0 # the ip mask
+network.ip_gateway 192.168.178.1 # the gateway address
+#network.mac_override xx.xx.xx.xx.xx.xx # override the mac address, only do this if you have a conflict
+#
+#
+#
+</pre>
+
+
+Configuration after adding support for auto-homing on 2023-09-17
+<pre style="height:200px;overflow-y:scroll;">
+# NOTE Lines must not exceed 132 characters
+# Robot module configurations : general handling of movement G-codes and slicing into moves
+default_feed_rate 200 # Default rate ( mm/minute ) for G1/G2/G3 moves
+default_seek_rate 1500 # Default rate ( mm/minute ) for G0 moves
+mm_per_arc_segment 0.5 # Arcs are cut into segments ( lines ), this is the length for
+ # these segments. Smaller values mean more resolution,
+ # higher values mean faster computation
+mm_per_line_segment 5 # Lines can be cut into segments ( not usefull with cartesian
+ # coordinates robots ).
+
+# Arm solution configuration : Cartesian robot. Translates mm positions into stepper positions
+alpha_steps_per_mm 800 # Steps per mm for alpha stepper
+beta_steps_per_mm 800 # Steps per mm for beta stepper
+gamma_steps_per_mm 800 # Steps per mm for gamma stepper
+
+# Planner module configuration : Look-ahead and acceleration configuration
+planner_queue_size 32 # DO NOT CHANGE THIS UNLESS YOU KNOW EXACTLY WHAT YOU ARE DOING
+acceleration 500 # Acceleration in mm/second/second.
+acceleration_ticks_per_second 1000 # Number of times per second the speed is updated
+junction_deviation 0.05 # Similar to the old "max_jerk", in millimeters,
+ # see https://github.com/grbl/grbl/blob/master/planner.c#L409
+ # and https://github.com/grbl/grbl/wiki/Configuring-Grbl-v0.8
+ # Lower values mean being more careful, higher values means being
+ # faster and have more jerk
+#minimum_planner_speed 0.0 # sets the minimum planner speed in mm/sec
+
+# Stepper module configuration
+microseconds_per_step_pulse 1 # Duration of step pulses to stepper drivers, in microseconds
+minimum_steps_per_minute 1200 # Never step slower than this
+base_stepping_frequency 100000 # Base frequency for stepping, higher gives smoother movement
+
+# Cartesian axis speed limits
+x_axis_max_speed 2000 # mm/min
+y_axis_max_speed 2000 # mm/min
+z_axis_max_speed 1000 # mm/min
+
+# Stepper module pins ( ports, and pin numbers, appending "!" to the number will invert a pin )
+alpha_step_pin 2.0 # Pin for alpha stepper step signal
+alpha_dir_pin 0.5! # Pin for alpha stepper direction
+alpha_en_pin 0.4 # Pin for alpha enable pin
+alpha_current 1.0 # X stepper motor current
+alpha_max_rate 2000.0 # mm/min
+
+beta_step_pin 2.1 # Pin for beta stepper step signal
+beta_dir_pin 0.11 # Pin for beta stepper direction
+beta_en_pin 0.10 # Pin for beta enable
+beta_current 1.5 # Y stepper motor current
+beta_max_rate 2000.0 # mm/min
+
+gamma_step_pin 2.2 # Pin for gamma stepper step signal
+gamma_dir_pin 0.20 # Pin for gamma stepper direction
+gamma_en_pin 0.19 # Pin for gamma enable
+gamma_current 1.0 # Z stepper motor current
+gamma_max_rate 1000.0 # mm/min
+
+# Serial communications configuration ( baud rate default to 9600 if undefined )
+uart0.baud_rate 115200 # Baud rate for the default hardware serial port
+second_usb_serial_enable false # This enables a second usb serial port (to have both pronterface
+ # and a terminal connected)
+#leds_disable true # disable using leds after config loaded
+
+
+# Extruder module configuration
+extruder_module_enable false # Whether to activate the extruder module at all. All configuration
+ # is ignored if false
+
+# Laser module configuration
+laser_module_enable false # Whether to activate the laser module at all. All configuration is
+ # ignored if false.
+#laser_module_pin 2.5 # this pin will be PWMed to control the laser. Only P2.0 - P2.5
+ # can be used since laser requires hardware PWM
+#laser_module_max_power 0.8 # this is the maximum duty cycle that will be applied to the laser
+#laser_module_tickle_power 0.0 # this duty cycle will be used for travel moves to keep the laser
+ # active without actually burning
+#laser_module_pwm_period 20 # this sets the pwm frequency as the period in microseconds
+
+# Hotend temperature control configuration
+temperature_control.hotend.enable false # Whether to activate this ( "hotend" ) module at all.
+ # All configuration is ignored if false.
+temperature_control.bed.enable false #
+
+# Switch module for fan control
+switch.fan.enable false #
+
+# Switch module for spindle control
+#switch.spindle.enable false #
+
+# Endstops
+endstops_enable true # the endstop module is enabled by default and can be disabled here
+#corexy_homing false # set to true if homing on a hbit or corexy
+alpha_min_endstop 1.24^ # add a ! to invert if endstop is NO connected to ground
+alpha_max_endstop 1.25^ #
+alpha_homing_direction home_to_min # or set to home_to_max and set alpha_max
+alpha_min 0 # this gets loaded after homing when home_to_min is set
+alpha_max 200 # this gets loaded after homing when home_to_max is set
+alpha_limit_enable false
+beta_min_endstop 1.26^ #
+beta_max_endstop 1.27^ #
+beta_homing_direction home_to_min #
+beta_min 0 #
+beta_max 200 #
+beta_limit_enable false
+gamma_min_endstop 1.28^ #
+gamma_max_endstop 1.29^ #
+gamma_homing_direction home_to_max #
+gamma_min 0 #
+gamma_max 100 #
+gamma_limit_enable false
+
+alpha_fast_homing_rate_mm_s 100 # feedrates in mm/second
+beta_fast_homing_rate_mm_s 100 # "
+gamma_fast_homing_rate_mm_s 20 # "
+alpha_slow_homing_rate_mm_s 25 # "
+beta_slow_homing_rate_mm_s 25 # "
+gamma_slow_homing_rate_mm_s 2 # "
+
+alpha_homing_retract_mm 5 # distance in mm
+beta_homing_retract_mm 5 # "
+gamma_homing_retract_mm 1 # "
+
+home_z_first true
+
+#endstop_debounce_count 100 # uncomment if you get noise on your endstops
+
+# Pause button
+pause_button_enable true #
+
+# Only needed on a smoothieboard
+currentcontrol_module_enable true #
+
+return_error_on_unhandled_gcode false #
+
+# network settings
+network.enable true
+# enable the ethernet network services
+network.webserver.enable true # enable the webserver
+network.telnet.enable true # enable the telnet server
+#network.ip_address auto # use dhcp to get ip address
+# uncomment the 3 below to manually setup ip address
+network.ip_address 192.168.178.222 # the IP address
+network.ip_mask 255.255.254.0 # the ip mask
+network.ip_gateway 192.168.178.1 # the gateway address
+#network.mac_override xx.xx.xx.xx.xx.xx # override the mac address, only do this if you have a conflict
+</pre>
+
== Workflow ==
# '''Model (CAD)'''
#* Erzeugen des Models mittels einer CAD-Software.
* [https://github.com/vlachoudis/bCNC bCNC] ermöglicht das Senden von GCODE-Anweisungen und Visualisierung der Fräsbahnen in einer GUI.
== Weblinks ==
-* [http://smoothieware.org/ Smoothieboard Projektwebseite]
-* [http://www.cambam.info/ Cambam Webseite]
+* [https://smoothieware.github.io/Webif-pack/documentation/web/html/ Smoothieboard Projektwebseite]
* [http://en.wikipedia.org/wiki/G-code GCodes (allgemein)]
* [http://reprap.org/wiki/G-code GCodes (reprap)]
-* [http://smoothieware.org/supported-g-codes Vom Smoothieboard unterstützte GCodes (unvollständig)]
+* [https://smoothieware.github.io/Webif-pack/documentation/web/html/supported-g-codes.html Vom Smoothieboard unterstützte GCodes (unvollständig)]
[[Kategorie:Infrastruktur]]
[[Kategorie:CNC-Fräse]]
projects / stratum0-wiki.git / blobdiff