-Uns wurde am 28.03.2014 eine CNC Maschine überlassen.
-
-Hier wird es einmal der Ist-Zustand dokumentiert und dann mit dem Workflow zum Fräsen erweitert.
-
-== Überblick ==
-=== Fräse ===
-Es handelt sich um eine etwa 15 jahre alte Isel Automation Flachbett Tischfräse CNC Multi K.
-Kaum gebraucht und vermutlich seit ~9 Jahren nicht mehr in Betrieb gewesen.
-* Arbeitsbereich: x*y*z mm
-* Kugelgewindetriebe
-* Zwei Endschalter pro Achse
-* Derzeit zwei Frässpindeln verfügbar
-** [[CNC-Fräse#HF-Spindel|Hochfrequenzspindel]]
-** [[CNC-Fräse#Proxxon|Proxxon]]
-* NEMA23 Schrittmotoren der Firma Nanotec [http://de.nanotec.com/fileadmin/files/Datenblaetter/Schrittmotoren/ST5918/ST5918M3008-A.pdf 4T5618M3300]
-
-In der Fräse selbst steckt keine Logik, die Achsen werden über drei D-Sub-Buchsen aus der Fräse herausgeführt.
-Mit einer Kabelpeitsche werden diese über eine D-Sub-Buchse an der MPK3 Controller-Karte im Rechner angeschlossen.
-
-=== Rechner ===
-* AT-Industrie-PC-Gehäuse
-* Full-size ISA Intel Rechner 233 MHz CPU
-** PIA-652DV 2.4 [ftp://ftp.arbor.com.tw/pub/manual/Manuals/PIA%20Series/pia-652-20.pdf Manual]
-** 48 MB RAM (werden nur erkannt, es stecken mehr drin, EDO, sowie SD-RAM)
-* [[CNC-Fräse#MPK3|MPK3-Karte]]
-* Netzwerk-Karte
-* Zu viele Lüfter
-* CD-Laufwerk
-* Disketten-Laufwerk
-* EIN/AUS-Schalter an der Front
-* POWER und NOT-AUS-Taster für die Spindel an der Front
-
-* 15" TFT 1024*768
-* Cherry-Tastatur und Kugelmaus
-
-==== MPK3 ====
-* Full-size ISA-Karte mit zwei D-Sub-Ausgängen an der Slotblende, Die große Buchse -> Fräse, die Kleine -> ?
-* Versorgt die Motoren der Fräse (mit Ausnahme der Spindel) direkt mit Strom
-
-=== Software ===
-* Win 98 SE
-
-==== Trimeta EdiTasc ====
-* Steuert die Fräse, schaltet Spindel ein/aus etc.
-* Lädt .ncp ("Zwischenformat) und .plt (hpgl)
-* Zeigt Pfade und Position (Nullpunkt, Spindelposition)
-* Kann simulieren
-* Papierdoku vorhanden
-
-==== isy3 ====
-* neueste installierte Version der isy-Programme (es gibt noch isy, isy1 und isy2)
-* DOS-Software
-
-=== Werkzeuge ===
-==== Proxxon ====
-* 230V, 100W
-* 20k 1/min direkt am Gerät stufenlos verstellbar
-* Wird direkt an den Rechner angeschlossen
-* Mit Aufnahmen für verschiedene Einsatz-Durchmesser bis 3.2 mm
-* Hat derzeit einen Lagerschaden, reparabel.
-
-==== HF-Spindel ====
-* Wird von einem externen Netzteil mit Strom versorgt, das wiederum über "Fußpedal"-Anschluss mit Rechner ("HF-Spindel") verbunden wird
-* 50k 1/min
-
-==== Werkzeug-Einsätze ====
-* Siehe Bilder
-
-== Erste Experimente ==
-[[Datei:CNC-Experimente.JPG|thumb|Erste CNC Experimente]]
-* Anschluss an ein [http://smoothieware.org/ SmoothieBoard]
-* Config angepasst (Siehe Upload von larsan)
-* Mit Eagle und [http://www.pcbgcode.org/ pcb-gcode] gcode erzeugt, auf SmoothieBoard übertragen und ausgeführt
-* Noch einige Probleme mit der Einstellung der Höhe(Z-Achse), da der Kleber unter der Platine etwas uneben war
-
-
-=== Smoothieboard config ===
-Eine erste config fürs Smoothieboard, liegt als ''config'' im Rootverzeichnis der µSD-Karte:
-
-<pre style="height:200px;overflow-y:scroll;">
-# NOTE Lines must not exceed 132 characters
-# Robot module configurations : general handling of movement G-codes and slicing into moves
-default_feed_rate 100 # Default rate ( mm/minute ) for G1/G2/G3 moves
-default_seek_rate 100 # Default rate ( mm/minute ) for G0 moves
-mm_per_arc_segment 0.5 # Arcs are cut into segments ( lines ), this is the length for
- # these segments. Smaller values mean more resolution,
- # higher values mean faster computation
-mm_per_line_segment 5 # Lines can be cut into segments ( not usefull with cartesian
- # coordinates robots ).
-
-# Arm solution configuration : Cartesian robot. Translates mm positions into stepper positions
-alpha_steps_per_mm 800 # Steps per mm for alpha stepper
-beta_steps_per_mm 800 # Steps per mm for beta stepper
-gamma_steps_per_mm 800 # Steps per mm for gamma stepper
-
-# Planner module configuration : Look-ahead and acceleration configuration
-planner_queue_size 32 # DO NOT CHANGE THIS UNLESS YOU KNOW EXACTLY WHAT YOU ARE DOING
-acceleration 3000 # Acceleration in mm/second/second.
-acceleration_ticks_per_second 1000 # Number of times per second the speed is updated
-junction_deviation 0.05 # Similar to the old "max_jerk", in millimeters,
- # see https://github.com/grbl/grbl/blob/master/planner.c#L409
- # and https://github.com/grbl/grbl/wiki/Configuring-Grbl-v0.8
- # Lower values mean being more careful, higher values means being
- # faster and have more jerk
-#minimum_planner_speed 0.0 # sets the minimum planner speed in mm/sec
-
-# Stepper module configuration
-microseconds_per_step_pulse 1 # Duration of step pulses to stepper drivers, in microseconds
-minimum_steps_per_minute 1200 # Never step slower than this
-base_stepping_frequency 100000 # Base frequency for stepping, higher gives smoother movement
-
-# Cartesian axis speed limits
-x_axis_max_speed 30000 # mm/min
-y_axis_max_speed 30000 # mm/min
-z_axis_max_speed 300 # mm/min
-
-# Stepper module pins ( ports, and pin numbers, appending "!" to the number will invert a pin )
-alpha_step_pin 2.0 # Pin for alpha stepper step signal
-alpha_dir_pin 0.5 # Pin for alpha stepper direction
-alpha_en_pin 0.4 # Pin for alpha enable pin
-alpha_current 1.0 # X stepper motor current
-alpha_max_rate 30000.0 # mm/min
-
-beta_step_pin 2.1 # Pin for beta stepper step signal
-beta_dir_pin 0.11 # Pin for beta stepper direction
-beta_en_pin 0.10 # Pin for beta enable
-beta_current 1.0 # Y stepper motor current
-beta_max_rate 30000.0 # mm/min
-
-gamma_step_pin 2.2 # Pin for gamma stepper step signal
-gamma_dir_pin 0.20 # Pin for gamma stepper direction
-gamma_en_pin 0.19 # Pin for gamma enable
-gamma_current 1.0 # Z stepper motor current
-gamma_max_rate 300.0 # mm/min
-
-# Serial communications configuration ( baud rate default to 9600 if undefined )
-uart0.baud_rate 115200 # Baud rate for the default hardware serial port
-second_usb_serial_enable false # This enables a second usb serial port (to have both pronterface
- # and a terminal connected)
-#leds_disable true # disable using leds after config loaded
-
-
-# Extruder module configuration
-extruder_module_enable true # Whether to activate the extruder module at all. All configuration
- # is ignored if false
-extruder_steps_per_mm 140 # Steps per mm for extruder stepper
-extruder_default_feed_rate 600 # Default rate ( mm/minute ) for moves where only the extruder moves
-extruder_acceleration 500 # Acceleration for retracts, mm/sec^2
-extruder_max_speed 1000 # mm/sec NOTE only used for retracts
-
-extruder_step_pin 2.3 # Pin for extruder step signal
-extruder_dir_pin 0.22 # Pin for extruder dir signal
-extruder_en_pin 0.21 # Pin for extruder enable signal
-delta_current 1.5 # Extruder stepper motor current
-
-# Laser module configuration
-laser_module_enable false # Whether to activate the laser module at all. All configuration is
- # ignored if false.
-#laser_module_pin 2.5 # this pin will be PWMed to control the laser. Only P2.0 - P2.5
- # can be used since laser requires hardware PWM
-#laser_module_max_power 0.8 # this is the maximum duty cycle that will be applied to the laser
-#laser_module_tickle_power 0.0 # this duty cycle will be used for travel moves to keep the laser
- # active without actually burning
-#laser_module_pwm_period 20 # this sets the pwm frequency as the period in microseconds
-
-# Hotend temperature control configuration
-temperature_control.hotend.enable true # Whether to activate this ( "hotend" ) module at all.
- # All configuration is ignored if false.
-temperature_control.hotend.thermistor_pin 0.23 # Pin for the thermistor to read
-temperature_control.hotend.heater_pin 2.7 # Pin that controls the heater
-temperature_control.hotend.thermistor EPCOS100K # see src/modules/tools/temperaturecontrol/TemperatureControl.cpp:64
- # for a list of valid thermistor names
-temperature_control.hotend.set_m_code 104 #
-temperature_control.hotend.set_and_wait_m_code 109 #
-temperature_control.hotend.designator T #
-
-#temperature_control.hotend.p_factor 13.7 # permanenetly set the PID values after an auto pid
-#temperature_control.hotend.i_factor 0.097 #
-#temperature_control.hotend.d_factor 24 #
-
-#temperature_control.hotend.max_pwm 64 # max pwm, 64 is a good value if driving a 12v resistor with 24v.
-
-temperature_control.bed.enable true #
-temperature_control.bed.thermistor_pin 0.24 #
-temperature_control.bed.heater_pin 2.5 #
-temperature_control.bed.thermistor Honeywell100K # see src/modules/tools/temperaturecontrol/TemperatureControl.cpp:64
- # for a list of valid thermistor names
-temperature_control.bed.set_m_code 140 #
-temperature_control.bed.set_and_wait_m_code 190 #
-temperature_control.bed.designator B #
-
-#temperature_control.bed.bang_bang false # set to true to use bang bang control rather than PID
-#temperature_control.bed.hysteresis 2.0 # set to the temperature in degrees C to use as hysteresis
- # when using bang bang
-
-# Switch module for fan control
-switch.fan.enable true #
-switch.fan.input_on_command M106 #
-switch.fan.input_off_command M107 #
-switch.fan.output_pin 2.6 #
-switch.fan.output_type pwm # pwm output settable with S parameter in the input_on_comand
-#switch.fan.max_pwm 255 # set max pwm for the pin default is 255
-
-#switch.misc.enable true #
-#switch.misc.input_on_command M42 #
-#switch.misc.input_off_command M43 #
-#switch.misc.output_pin 2.4 #
-#switch.misc.output_type digital # just an on or off pin
-
-# Switch module for spindle control
-#switch.spindle.enable false #
-
-# Endstops
-endstops_enable true # the endstop module is enabled by default and can be disabled here
-#corexy_homing false # set to true if homing on a hbit or corexy
-alpha_min_endstop 1.24^ # add a ! to invert if endstop is NO connected to ground
-alpha_max_endstop 1.25^ #
-alpha_homing_direction home_to_min # or set to home_to_max and set alpha_max
-alpha_min 0 # this gets loaded after homing when home_to_min is set
-alpha_max 200 # this gets loaded after homing when home_to_max is set
-beta_min_endstop 1.26^ #
-beta_max_endstop 1.27^ #
-beta_homing_direction home_to_min #
-beta_min 0 #
-beta_max 200 #
-gamma_min_endstop 1.28^ #
-gamma_max_endstop 1.29^ #
-gamma_homing_direction home_to_min #
-gamma_min 0 #
-gamma_max 200 #
-
-alpha_fast_homing_rate_mm_s 50 # feedrates in mm/second
-beta_fast_homing_rate_mm_s 50 # "
-gamma_fast_homing_rate_mm_s 4 # "
-alpha_slow_homing_rate_mm_s 25 # "
-beta_slow_homing_rate_mm_s 25 # "
-gamma_slow_homing_rate_mm_s 2 # "
-
-alpha_homing_retract_mm 5 # distance in mm
-beta_homing_retract_mm 5 # "
-gamma_homing_retract_mm 1 # "
-
-#endstop_debounce_count 100 # uncomment if you get noise on your endstops
-
-# Pause button
-pause_button_enable true #
-
-# Panel
-panel.enable false # set to true to enable the panel code
-panel.lcd smoothiepanel # set type of panel
-panel.encoder_a_pin 3.25!^ # encoder pin
-panel.encoder_b_pin 3.26!^ # encoder pin
-
-# Example for reprap discount GLCD
-# on glcd EXP1 is to left and EXP2 is to right, pin 1 is bottom left, pin 2 is top left etc.
-# +5v is EXP1 pin 10, Gnd is EXP1 pin 9
-#panel.lcd reprap_discount_glcd #
-#panel.spi_channel 0 # spi channel to use ; GLCD EXP1 Pins 3,5 (MOSI, SCLK)
-#panel.spi_cs_pin 0.16 # spi chip select ; GLCD EXP1 Pin 4
-#panel.encoder_a_pin 3.25!^ # encoder pin ; GLCD EXP2 Pin 3
-#panel.encoder_b_pin 3.26!^ # encoder pin ; GLCD EXP2 Pin 5
-#panel.click_button_pin 1.30!^ # click button ; GLCD EXP1 Pin 2
-#panel.buzz_pin 1.31 # pin for buzzer ; GLCD EXP1 Pin 1
-#panel.button_pause_pin 2.11^ # kill/pause ; GLCD EXP2 Pin 8 either
-#panel.back_button_pin 2.11!^ # back button ; GLCD EXP2 Pin 8 or
-
-# pins used with other panels
-#panel.up_button_pin 0.1! # up button if used
-#panel.down_button_pin 0.0! # down button if used
-#panel.click_button_pin 0.18! # click button if used
-
-panel.menu_offset 0 # some panels will need 1 here
-
-panel.alpha_jog_feedrate 6000 # x jogging feedrate in mm/min
-panel.beta_jog_feedrate 6000 # y jogging feedrate in mm/min
-panel.gamma_jog_feedrate 200 # z jogging feedrate in mm/min
-
-panel.hotend_temperature 185 # temp to set hotend when preheat is selected
-panel.bed_temperature 60 # temp to set bed when preheat is selected
-
-# Example of a custom menu entry, which will show up in the Custom entry.
-# NOTE _ gets converted to space in the menu and commands, | is used to separate multiple commands
-custom_menu.power_on.enable true #
-custom_menu.power_on.name Power_on #
-custom_menu.power_on.command M80 #
-
-custom_menu.power_off.enable true #
-custom_menu.power_off.name Power_off #
-custom_menu.power_off.command M81 #
-
-# Only needed on a smoothieboard
-currentcontrol_module_enable true #
-
-return_error_on_unhandled_gcode false #
-
-# network settings
-network.enable false # enable the ethernet network services
-network.webserver.enable true # enable the webserver
-network.telnet.enable true # enable the telnet server
-network.ip_address auto # use dhcp to get ip address
-# uncomment the 3 below to manually setup ip address
-#network.ip_address 192.168.3.222 # the IP address
-#network.ip_mask 255.255.255.0 # the ip mask
-#network.ip_gateway 192.168.3.1 # the gateway address
-#network.mac_override xx.xx.xx.xx.xx.xx # override the mac address, only do this if you have a conflict
-</pre>
-
-== Workflow ==
-* ?
-
-== Misc ==
-* Produktnr. 148508
-* Ident 9911 00042
-
-* [https://www.dropbox.com/sc/48b807yucui78j6/YiSdTUa890 Unsortierte Bilder]
-
-=== ISA <-> LPT ===
-Schaltungsbasteleien - TU Chemnitz
-
-http://www-user.tu-chemnitz.de/~heha/bastelecke/Rund%20um%20den%20PC/LPTISA/
-
-http://www-user.tu-chemnitz.de/~heha/messtech/
-
-=== Kompatibilität der MPK3 mit [http://www.linuxcnc.org/ LinuxCNC] ===
-* [http://wiki.linuxcnc.org/cgi-bin/wiki.pl?EMC2_Supported_Hardware Supported Hardware]
-* Zwei irc chatlogs, sucht nach "bagi"
-** http://psha.org.ru/irc/%23emc/2005-04-05.html
-*** <bagi> the current for each coil of the motor (2 coils - bipolar ) has to be set with one 8-Bit Port per coil.
-*** <cradek> that should be an easy modification to emcmot.c
-** http://psha.org.ru/irc/%23emc/2005-04-12.html
-*** <bagi> at the moment there is no driver for this card. it is an ISA PCB for 3 Steppers. for each motor 2 L292 and 2 8Bit for the current of the 2 coils.
-
-= Siehe auch =
-* [[RepRap]]
-
-
-[[Kategorie:3D-Druck]]
-
-[[Kategorie:Infrastruktur]]
-[[Kategorie:Hardware]]
projects / stratum0-wiki.git / blobdiff