X-Git-Url: https://git.rohieb.name/stratum0-wiki.git/blobdiff_plain/cefe8b67cb001a47a0db4f1f9c844a37219d3573..10a76a998b181208961554fd025c23d5ba4f4b4b:/CNC-Fr%C3%A4se.mw?ds=sidebyside diff --git "a/CNC-Fr\303\244se.mw" "b/CNC-Fr\303\244se.mw" index 0e7906bee..efd515571 100644 --- "a/CNC-Fr\303\244se.mw" +++ "b/CNC-Fr\303\244se.mw" @@ -1,342 +1,4 @@ -{{Hinweis|Diese Seite befindet im Aufbau, es können Platzhalter vorkommen und wichtige Informationen fehlen. Inhaltliche Bearbeitungen und Ergänzungen, sowie Formatierungen sind ausdrücklich erwünscht.}} +Der Space hat mindestens zwei CNC-Fräsen: -Uns wurde am 28.03.2014 eine CNC Maschine überlassen. - -Hier wird es einmal der Ist-Zustand dokumentiert und dann mit dem Workflow zum Fräsen erweitert. - -== Ãberblick == -=== Fräse === -Es handelt sich um eine etwa 15 jahre alte Isel Automation Flachbett Tischfräse CNC Multi K. -Kaum gebraucht und vermutlich seit ~9 Jahren nicht mehr in Betrieb gewesen. -* Arbeitsbereich: x*y*z mm -* Kugelgewindetriebe -* Zwei Endschalter pro Achse -* Derzeit zwei Frässpindeln verfügbar -** [[CNC-Fräse#HF-Spindel|Hochfrequenzspindel]] -** [[CNC-Fräse#Proxxon|Proxxon]] -* NEMA23 Schrittmotoren der Firma Nanotec [http://de.nanotec.com/fileadmin/files/Datenblaetter/Schrittmotoren/ST5918/ST5918M3008-A.pdf 4T5618M3300] - -In der Fräse selbst steckt keine Logik, die Achsen werden über drei D-Sub-Buchsen aus der Fräse herausgeführt. -Mit einer Kabelpeitsche werden diese über eine D-Sub-Buchse an der MPK3 Controller-Karte im Rechner angeschlossen. - -=== Rechner === -* AT-Industrie-PC-Gehäuse -* Full-size ISA Intel Rechner 233 MHz CPU -** PIA-652DV 2.4 [ftp://ftp.arbor.com.tw/pub/manual/Manuals/PIA%20Series/pia-652-20.pdf Manual] -** 48 MB RAM (werden nur erkannt, es stecken mehr drin, EDO, sowie SD-RAM) -* [[CNC-Fräse#MPK3|MPK3-Karte]] -* Netzwerk-Karte -* Zu viele Lüfter -* CD-Laufwerk -* Disketten-Laufwerk -* EIN/AUS-Schalter an der Front -* POWER und NOT-AUS-Taster für die Spindel an der Front - -* 15" TFT 1024*768 -* Cherry-Tastatur und Kugelmaus - -==== MPK3 ==== -* Full-size ISA-Karte mit zwei D-Sub-Ausgängen an der Slotblende, Die groÃe Buchse -> Fräse, die Kleine -> ? -* Versorgt die Motoren der Fräse (mit Ausnahme der Spindel) direkt mit Strom - -=== Software === -* Win 98 SE - -==== Trimeta EdiTasc ==== -* Steuert die Fräse, schaltet Spindel ein/aus etc. -* Lädt .ncp ("Zwischenformat) und .plt (hpgl) -* Zeigt Pfade und Position (Nullpunkt, Spindelposition) -* Kann simulieren -* Papierdoku vorhanden - -==== isy3 ==== -* neueste installierte Version der isy-Programme (es gibt noch isy, isy1 und isy2) -* DOS-Software - -=== Werkzeuge === -==== Proxxon ==== -* 230V, 100W -* 20k 1/min direkt am Gerät stufenlos verstellbar -* Wird direkt an den Rechner angeschlossen -* Mit Aufnahmen für verschiedene Einsatz-Durchmesser bis 3.2 mm -* Hat derzeit einen Lagerschaden, reparabel. - -==== HF-Spindel ==== -* Wird von einem externen Netzteil mit Strom versorgt, das wiederum über "FuÃpedal"-Anschluss mit Rechner ("HF-Spindel") verbunden wird -* 50k 1/min - -==== Werkzeug-Einsätze ==== -* Siehe Bilder - -== Erste Experimente == -[[Datei:CNC-Experimente.JPG|thumb|Erste CNC Experimente]] -* Anschluss an ein [http://smoothieware.org/ SmoothieBoard] -* Config angepasst (Siehe Upload von larsan) -* Mit Eagle und [http://www.pcbgcode.org/ pcb-gcode] gcode erzeugt, auf SmoothieBoard übertragen und ausgeführt -* Noch einige Probleme mit der Einstellung der Höhe(Z-Achse), da der Kleber unter der Platine etwas uneben war - - -=== Smoothieboard config === -Eine erste config fürs Smoothieboard, liegt als ''config'' im Rootverzeichnis der µSD-Karte: - -
-# NOTE Lines must not exceed 132 characters -# Robot module configurations : general handling of movement G-codes and slicing into moves -default_feed_rate 100 # Default rate ( mm/minute ) for G1/G2/G3 moves -default_seek_rate 100 # Default rate ( mm/minute ) for G0 moves -mm_per_arc_segment 0.5 # Arcs are cut into segments ( lines ), this is the length for - # these segments. Smaller values mean more resolution, - # higher values mean faster computation -mm_per_line_segment 5 # Lines can be cut into segments ( not usefull with cartesian - # coordinates robots ). - -# Arm solution configuration : Cartesian robot. Translates mm positions into stepper positions -alpha_steps_per_mm 800 # Steps per mm for alpha stepper -beta_steps_per_mm 800 # Steps per mm for beta stepper -gamma_steps_per_mm 800 # Steps per mm for gamma stepper - -# Planner module configuration : Look-ahead and acceleration configuration -planner_queue_size 32 # DO NOT CHANGE THIS UNLESS YOU KNOW EXACTLY WHAT YOU ARE DOING -acceleration 3000 # Acceleration in mm/second/second. -acceleration_ticks_per_second 1000 # Number of times per second the speed is updated -junction_deviation 0.05 # Similar to the old "max_jerk", in millimeters, - # see https://github.com/grbl/grbl/blob/master/planner.c#L409 - # and https://github.com/grbl/grbl/wiki/Configuring-Grbl-v0.8 - # Lower values mean being more careful, higher values means being - # faster and have more jerk -#minimum_planner_speed 0.0 # sets the minimum planner speed in mm/sec - -# Stepper module configuration -microseconds_per_step_pulse 1 # Duration of step pulses to stepper drivers, in microseconds -minimum_steps_per_minute 1200 # Never step slower than this -base_stepping_frequency 100000 # Base frequency for stepping, higher gives smoother movement - -# Cartesian axis speed limits -x_axis_max_speed 30000 # mm/min -y_axis_max_speed 30000 # mm/min -z_axis_max_speed 300 # mm/min - -# Stepper module pins ( ports, and pin numbers, appending "!" to the number will invert a pin ) -alpha_step_pin 2.0 # Pin for alpha stepper step signal -alpha_dir_pin 0.5 # Pin for alpha stepper direction -alpha_en_pin 0.4 # Pin for alpha enable pin -alpha_current 1.0 # X stepper motor current -alpha_max_rate 30000.0 # mm/min - -beta_step_pin 2.1 # Pin for beta stepper step signal -beta_dir_pin 0.11 # Pin for beta stepper direction -beta_en_pin 0.10 # Pin for beta enable -beta_current 1.0 # Y stepper motor current -beta_max_rate 30000.0 # mm/min - -gamma_step_pin 2.2 # Pin for gamma stepper step signal -gamma_dir_pin 0.20 # Pin for gamma stepper direction -gamma_en_pin 0.19 # Pin for gamma enable -gamma_current 1.0 # Z stepper motor current -gamma_max_rate 300.0 # mm/min - -# Serial communications configuration ( baud rate default to 9600 if undefined ) -uart0.baud_rate 115200 # Baud rate for the default hardware serial port -second_usb_serial_enable false # This enables a second usb serial port (to have both pronterface - # and a terminal connected) -#leds_disable true # disable using leds after config loaded - - -# Extruder module configuration -extruder_module_enable true # Whether to activate the extruder module at all. All configuration - # is ignored if false -extruder_steps_per_mm 140 # Steps per mm for extruder stepper -extruder_default_feed_rate 600 # Default rate ( mm/minute ) for moves where only the extruder moves -extruder_acceleration 500 # Acceleration for retracts, mm/sec^2 -extruder_max_speed 1000 # mm/sec NOTE only used for retracts - -extruder_step_pin 2.3 # Pin for extruder step signal -extruder_dir_pin 0.22 # Pin for extruder dir signal -extruder_en_pin 0.21 # Pin for extruder enable signal -delta_current 1.5 # Extruder stepper motor current - -# Laser module configuration -laser_module_enable false # Whether to activate the laser module at all. All configuration is - # ignored if false. -#laser_module_pin 2.5 # this pin will be PWMed to control the laser. Only P2.0 - P2.5 - # can be used since laser requires hardware PWM -#laser_module_max_power 0.8 # this is the maximum duty cycle that will be applied to the laser -#laser_module_tickle_power 0.0 # this duty cycle will be used for travel moves to keep the laser - # active without actually burning -#laser_module_pwm_period 20 # this sets the pwm frequency as the period in microseconds - -# Hotend temperature control configuration -temperature_control.hotend.enable true # Whether to activate this ( "hotend" ) module at all. - # All configuration is ignored if false. -temperature_control.hotend.thermistor_pin 0.23 # Pin for the thermistor to read -temperature_control.hotend.heater_pin 2.7 # Pin that controls the heater -temperature_control.hotend.thermistor EPCOS100K # see src/modules/tools/temperaturecontrol/TemperatureControl.cpp:64 - # for a list of valid thermistor names -temperature_control.hotend.set_m_code 104 # -temperature_control.hotend.set_and_wait_m_code 109 # -temperature_control.hotend.designator T # - -#temperature_control.hotend.p_factor 13.7 # permanenetly set the PID values after an auto pid -#temperature_control.hotend.i_factor 0.097 # -#temperature_control.hotend.d_factor 24 # - -#temperature_control.hotend.max_pwm 64 # max pwm, 64 is a good value if driving a 12v resistor with 24v. - -temperature_control.bed.enable true # -temperature_control.bed.thermistor_pin 0.24 # -temperature_control.bed.heater_pin 2.5 # -temperature_control.bed.thermistor Honeywell100K # see src/modules/tools/temperaturecontrol/TemperatureControl.cpp:64 - # for a list of valid thermistor names -temperature_control.bed.set_m_code 140 # -temperature_control.bed.set_and_wait_m_code 190 # -temperature_control.bed.designator B # - -#temperature_control.bed.bang_bang false # set to true to use bang bang control rather than PID -#temperature_control.bed.hysteresis 2.0 # set to the temperature in degrees C to use as hysteresis - # when using bang bang - -# Switch module for fan control -switch.fan.enable true # -switch.fan.input_on_command M106 # -switch.fan.input_off_command M107 # -switch.fan.output_pin 2.6 # -switch.fan.output_type pwm # pwm output settable with S parameter in the input_on_comand -#switch.fan.max_pwm 255 # set max pwm for the pin default is 255 - -#switch.misc.enable true # -#switch.misc.input_on_command M42 # -#switch.misc.input_off_command M43 # -#switch.misc.output_pin 2.4 # -#switch.misc.output_type digital # just an on or off pin - -# Switch module for spindle control -#switch.spindle.enable false # - -# Endstops -endstops_enable true # the endstop module is enabled by default and can be disabled here -#corexy_homing false # set to true if homing on a hbit or corexy -alpha_min_endstop 1.24^ # add a ! to invert if endstop is NO connected to ground -alpha_max_endstop 1.25^ # -alpha_homing_direction home_to_min # or set to home_to_max and set alpha_max -alpha_min 0 # this gets loaded after homing when home_to_min is set -alpha_max 200 # this gets loaded after homing when home_to_max is set -beta_min_endstop 1.26^ # -beta_max_endstop 1.27^ # -beta_homing_direction home_to_min # -beta_min 0 # -beta_max 200 # -gamma_min_endstop 1.28^ # -gamma_max_endstop 1.29^ # -gamma_homing_direction home_to_min # -gamma_min 0 # -gamma_max 200 # - -alpha_fast_homing_rate_mm_s 50 # feedrates in mm/second -beta_fast_homing_rate_mm_s 50 # " -gamma_fast_homing_rate_mm_s 4 # " -alpha_slow_homing_rate_mm_s 25 # " -beta_slow_homing_rate_mm_s 25 # " -gamma_slow_homing_rate_mm_s 2 # " - -alpha_homing_retract_mm 5 # distance in mm -beta_homing_retract_mm 5 # " -gamma_homing_retract_mm 1 # " - -#endstop_debounce_count 100 # uncomment if you get noise on your endstops - -# Pause button -pause_button_enable true # - -# Panel -panel.enable false # set to true to enable the panel code -panel.lcd smoothiepanel # set type of panel -panel.encoder_a_pin 3.25!^ # encoder pin -panel.encoder_b_pin 3.26!^ # encoder pin - -# Example for reprap discount GLCD -# on glcd EXP1 is to left and EXP2 is to right, pin 1 is bottom left, pin 2 is top left etc. -# +5v is EXP1 pin 10, Gnd is EXP1 pin 9 -#panel.lcd reprap_discount_glcd # -#panel.spi_channel 0 # spi channel to use ; GLCD EXP1 Pins 3,5 (MOSI, SCLK) -#panel.spi_cs_pin 0.16 # spi chip select ; GLCD EXP1 Pin 4 -#panel.encoder_a_pin 3.25!^ # encoder pin ; GLCD EXP2 Pin 3 -#panel.encoder_b_pin 3.26!^ # encoder pin ; GLCD EXP2 Pin 5 -#panel.click_button_pin 1.30!^ # click button ; GLCD EXP1 Pin 2 -#panel.buzz_pin 1.31 # pin for buzzer ; GLCD EXP1 Pin 1 -#panel.button_pause_pin 2.11^ # kill/pause ; GLCD EXP2 Pin 8 either -#panel.back_button_pin 2.11!^ # back button ; GLCD EXP2 Pin 8 or - -# pins used with other panels -#panel.up_button_pin 0.1! # up button if used -#panel.down_button_pin 0.0! # down button if used -#panel.click_button_pin 0.18! # click button if used - -panel.menu_offset 0 # some panels will need 1 here - -panel.alpha_jog_feedrate 6000 # x jogging feedrate in mm/min -panel.beta_jog_feedrate 6000 # y jogging feedrate in mm/min -panel.gamma_jog_feedrate 200 # z jogging feedrate in mm/min - -panel.hotend_temperature 185 # temp to set hotend when preheat is selected -panel.bed_temperature 60 # temp to set bed when preheat is selected - -# Example of a custom menu entry, which will show up in the Custom entry. -# NOTE _ gets converted to space in the menu and commands, | is used to separate multiple commands -custom_menu.power_on.enable true # -custom_menu.power_on.name Power_on # -custom_menu.power_on.command M80 # - -custom_menu.power_off.enable true # -custom_menu.power_off.name Power_off # -custom_menu.power_off.command M81 # - -# Only needed on a smoothieboard -currentcontrol_module_enable true # - -return_error_on_unhandled_gcode false # - -# network settings -network.enable false # enable the ethernet network services -network.webserver.enable true # enable the webserver -network.telnet.enable true # enable the telnet server -network.ip_address auto # use dhcp to get ip address -# uncomment the 3 below to manually setup ip address -#network.ip_address 192.168.3.222 # the IP address -#network.ip_mask 255.255.255.0 # the ip mask -#network.ip_gateway 192.168.3.1 # the gateway address -#network.mac_override xx.xx.xx.xx.xx.xx # override the mac address, only do this if you have a conflict -- -== Workflow == -* ? - -== Misc == -* Produktnr. 148508 -* Ident 9911 00042 - -* [https://www.dropbox.com/sc/48b807yucui78j6/YiSdTUa890 Unsortierte Bilder] - -=== ISA <-> LPT === -Schaltungsbasteleien - TU Chemnitz - -http://www-user.tu-chemnitz.de/~heha/bastelecke/Rund%20um%20den%20PC/LPTISA/ - -http://www-user.tu-chemnitz.de/~heha/messtech/ - -=== Kompatibilität der MPK3 mit [http://www.linuxcnc.org/ LinuxCNC] === -* [http://wiki.linuxcnc.org/cgi-bin/wiki.pl?EMC2_Supported_Hardware Supported Hardware] -* Zwei irc chatlogs, sucht nach "bagi" -** http://psha.org.ru/irc/%23emc/2005-04-05.html -***