CNC-Portalfräse.mw

   1 {{Hardware
   2 |kontakt = [[Benutzer:Daniel Bohrer|Daniel Bohrer]], {{Benutzer|Kasalehlia}}, {{Benutzer|larsan}}, {{Benutzer|comawill}}, {{Benutzer|adnc}}
   3 |status = wip
   4 |ort = Werkstatt
   5 |beschreibung = CNC-Fräse
   6 |bild = CNC_mill_meeting.jpg
   7 |bildbeschreibung = erste Inbetriebnahme, noch auf dem Frickelraumtisch
   8 |links = <!--optional-->
   9 |usage = Benutzung erst nach Einweisung. Kaputtmachen und Reparieren nur von Spezialexperten.
  10 }}
  11
  12 {{Hinweis|Diese Seite befindet im Aufbau, es können Platzhalter vorkommen und wichtige Informationen fehlen. Inhaltliche Bearbeitungen und Ergänzungen, sowie Formatierungen sind ausdrücklich erwünscht.}}
  13
  14 Uns wurde am 28.03.2014 eine CNC-Maschine überlassen. Nachdem wir sie unter Verwendung des mitgelieferten Industrierechners ansteuern konnten, stellten wir fest, dass diese Methode nicht viel Zukunft haben würde. Kein USB, beschränkte Geschwindigkeit, laut, Win98 will man nicht im Netzwerk haben, etc.
  15
  16 Da die Fräse alle ihre Anschlüsse über D-Sub-Buchsen herausführt, wollen wir einen anderen Controller verwenden, der die Motoren direkt ansteuert. Am 24.05.2014 haben wir mit einem [https://smoothieware.github.io/Webif-pack/documentation/web/html/ Smoothieboard] erfolgreich die ersten Schritte in diese Richtung gemacht.
  17
  18 Stand 27.06.2014: Wir haben uns ein eigenes Smoothieboard 5X zugelegt, das wird derzeit in Betrieb genommen.
  19
  20 == Überblick ==
  21 === Fräse ===
  22 [[Datei:CNC-Fräse Holzbalken.jpg|thumb|Durch den Aufbau als Portalfräse ist es möglich, dass Werkstücke in y-Richtung über den Frästisch hinausragen können]]
  23
  24 Es handelt sich um (Stand 2014) eine etwa 15 Jahre alte Isel Automation Flachbett-Tischfräse CNC Multi K.
  25 Kaum gebraucht und vermutlich seit ~9 Jahren nicht mehr in Betrieb gewesen, bevor sie 2014 zu uns kam.
  26 * maximaler Arbeitsbereich: (x,y,z) = (330 mm, 500 mm, 90 mm), abzüglich Befestigung und eingesetztem Fräser eher so z=70 mm
  27 * Kugelgewindetriebe
  28 * Zwei Endschalter pro Achse
  29 * Derzeit zwei Frässpindeln verfügbar
  30 ** <s>[[#HF-Spindel|Hochfrequenzspindel]]</s> defekt, siehe [https://gitli.stratum0.org/stratum0/TUWAT/-/issues/10 TUWAT]
  31 ** [[#Proxxon|Proxxon]]
  32 ** Kress
  33 * NEMA23 Schrittmotoren der Firma Nanotec [http://de.nanotec.com/fileadmin/files/Datenblaetter/Schrittmotoren/ST5918/ST5918M3008-A.pdf 4T5618M3300]
  34
  35 === Quick start ===
  36
  37 * Web interface [http://192.168.178.222/ http://192.168.178.222/]
  38 * Commands
  39 ** Home: $H
  40 ** Get Limit switch state: M119
  41 ** Get Pos: M114
  42 ** Move back,center,top: G0 F2000 X150 Y405 Z95
  43 * Software [https://github.com/vlachoudis/bCNC bCNC]
  44 ** File->Port: socket://192.168.178.222:23
  45 ** File->Controller: SMOOTHIE
  46 ** File->Opne
  47 ** File->Pendent->Start # Starts web UI
  48
  49 ==== Motoranschlüsse an der Fräse ====
  50 Die Fräse führt an der Hinterseite 3 D-Sub DE-9 Buchsen heraus, die je für die Ansteuerung der X-, Y- und Z-Achse zwei Polepaaranschlüsse bereitstellt.
  51 Pinbelegung D-Sub DE-9 Buchsen
  52
  53  1. Pol A
  54  2. Pol /A
  55  3. Pol B
  56  4. Pol /B
  57  5.
  58  6.
  59  7.
  60  8.
  61  9.
  62
  63
  64 In der Fräse selbst steckt keine Logik, die Achsen werden über drei D-Sub-Buchsen aus der Fräse herausgeführt.
  65 [[Datei:CNC-Pinbelegungen auf dem 25Pin-Kabel.pdf|thumb|Die etwas komische Belegung der CNC-Fräse]]
  66 ==== Endschalter ====
  67 * X-Achse: Endschalter für min. und max. sind vorhanden
  68 * Y-Achse: Endschalter für min. und max. sind vorhanden
  69 * Z-Achse: Endschalter für min. und max. sind vorhanden
  70
  71 Die Entschalter mit NC (Normally Connected) an den jeweiligen D-Sub DE-9 Buchsen mit den Pins 5 (Common), 7 und 9 angeschlossen.
  72 Auf dem 25-Pol Kabel ist allerdings Pin 9 Common. Das sollte sich durch umlöten der Stecker an der CNC-Fräse aber ändern lassen.
  73
  74 === Werkzeuge ===
  75 ==== Proxxon ====
  76 * 230V, 100W
  77 * 20k 1/min direkt am Gerät stufenlos verstellbar
  78 * Wird direkt an den Rechner angeschlossen
  79 * Mit Aufnahmen für verschiedene Einsatz-Durchmesser bis 3.2 mm
  80 * Das vordere Lager wurde durch Proxxon kostenlos getauscht und ist somit wieder i.O.
  81
  82 ==== HF-Spindel ====
  83 * Wird von einem externen Netzteil mit Strom versorgt, das wiederum über "Fußpedal"-Anschluss mit Rechner ("HF-Spindel") verbunden wird. (Kann kurzgeschlossen werden, die Spindel ohne den Rechner zu betreiben.
  84 * 50k 1/min
  85
  86 ==== Werkzeug-Einsätze ====
  87 * Siehe Bilder
  88
  89 * Als Beispiel könnten diese [http://tumblebeer.com/upgrayedd/ Spannpratzen] dienen.
  90 ** Vorstellung von 7 [http://makezine.com/2016/06/20/7-cnc-fixturing-tips-small-shop/ Befestigungsmöglichkeiten] von Werkstücken im CNC-Umfeld.
  91
  92 === Misc ===
  93 * Produktnr. 148508
  94 * Ident 9911 00042
  95
  96 * [https://www.dropbox.com/sc/48b807yucui78j6/YiSdTUa890 Unsortierte Bilder]
  97
  98 == Erste Experimente ==
  99 [[Datei:CNC-Experimente.JPG|thumb|Erste CNC Experimente]]
 100 * Anschluss an ein [https://smoothieware.github.io/Webif-pack/documentation/web/html/ SmoothieBoard]
 101 * Config angepasst (Siehe Upload von larsan)
 102 * Mit Eagle und [http://www.pcbgcode.org/ pcb-gcode] gcode erzeugt, auf SmoothieBoard übertragen und ausgeführt
 103 * Noch einige Probleme mit der Einstellung der Höhe(Z-Achse), da der Kleber unter der Platine etwas uneben war
 104
 105 === Smoothieboard config ===
 106 [[Datei:Smoothieboard 5x new.jpg|thumb|Smoothieboard 5X frisch aus der Verpackung, ohne aufgelötete Kontakte.]]
 107
 108
 109 Eine erste config fürs Smoothieboard, liegt als ''config'' im Rootverzeichnis der µSD-Karte:
 110
 111 <pre style="height:200px;overflow-y:scroll;">
 112 # NOTE Lines must not exceed 132 characters
 113 # Robot module configurations : general handling of movement G-codes and slicing into moves
 114 default_feed_rate                            200             # Default rate ( mm/minute ) for G1/G2/G3 moves
 115 default_seek_rate                            600             # Default rate ( mm/minute ) for G0 moves
 116 mm_per_arc_segment                           0.5              # Arcs are cut into segments ( lines ), this is the length for
 117                                                               # these segments.  Smaller values mean more resolution,
 118                                                               # higher values mean faster computation
 119 mm_per_line_segment                          5                # Lines can be cut into segments ( not usefull with cartesian
 120                                                               # coordinates robots ).
 121
 122 # Arm solution configuration : Cartesian robot. Translates mm positions into stepper positions
 123 alpha_steps_per_mm                           800             # Steps per mm for alpha stepper
 124 beta_steps_per_mm                            800             # Steps per mm for beta stepper
 125 gamma_steps_per_mm                           800             # Steps per mm for gamma stepper
 126
 127 # Planner module configuration : Look-ahead and acceleration configuration
 128 planner_queue_size                           32               # DO NOT CHANGE THIS UNLESS YOU KNOW EXACTLY WHAT YOU ARE DOING
 129 acceleration                                 500             # Acceleration in mm/second/second.
 130 acceleration_ticks_per_second                1000             # Number of times per second the speed is updated
 131 junction_deviation                           0.05             # Similar to the old "max_jerk", in millimeters,
 132                                                               # see https://github.com/grbl/grbl/blob/master/planner.c#L409
 133                                                               # and https://github.com/grbl/grbl/wiki/Configuring-Grbl-v0.8
 134                                                               # Lower values mean being more careful, higher values means being
 135                                                               # faster and have more jerk
 136 #minimum_planner_speed                       0.0              # sets the minimum planner speed in mm/sec
 137
 138 # Stepper module configuration
 139 microseconds_per_step_pulse                  1                # Duration of step pulses to stepper drivers, in microseconds
 140 minimum_steps_per_minute                     1200             # Never step slower than this
 141 base_stepping_frequency                      100000           # Base frequency for stepping, higher gives smoother movement
 142
 143 # Cartesian axis speed limits
 144 x_axis_max_speed                             1500             # mm/min
 145 y_axis_max_speed                             1500             # mm/min
 146 z_axis_max_speed                             300              # mm/min
 147
 148 # Stepper module pins ( ports, and pin numbers, appending "!" to the number will invert a pin )
 149 alpha_step_pin                               2.0              # Pin for alpha stepper step signal
 150 alpha_dir_pin                                0.5              # Pin for alpha stepper direction
 151 alpha_en_pin                                 0.4              # Pin for alpha enable pin
 152 alpha_current                                1.0              # X stepper motor current
 153 alpha_max_rate                               1500.0           # mm/min
 154
 155 beta_step_pin                                2.1              # Pin for beta stepper step signal
 156 beta_dir_pin                                 0.11             # Pin for beta stepper direction
 157 beta_en_pin                                  0.10             # Pin for beta enable
 158 beta_current                                 1.0              # Y stepper motor current
 159 beta_max_rate                                1500.0           # mm/min
 160
 161 gamma_step_pin                               2.2              # Pin for gamma stepper step signal
 162 gamma_dir_pin                                0.20             # Pin for gamma stepper direction
 163 gamma_en_pin                                 0.19             # Pin for gamma enable
 164 gamma_current                                1.0              # Z stepper motor current
 165 gamma_max_rate                               300.0            # mm/min
 166
 167 # Serial communications configuration ( baud rate default to 9600 if undefined )
 168 uart0.baud_rate                              115200           # Baud rate for the default hardware serial port
 169 second_usb_serial_enable                     false            # This enables a second usb serial port (to have both pronterface
 170                                                               # and a terminal connected)
 171 #leds_disable                                true             # disable using leds after config loaded
 172
 173
 174 # Extruder module configuration
 175 extruder_module_enable                       true             # Whether to activate the extruder module at all. All configuration
 176                                                               # is ignored if false
 177 extruder_steps_per_mm                        140              # Steps per mm for extruder stepper
 178 extruder_default_feed_rate                   600              # Default rate ( mm/minute ) for moves where only the extruder moves
 179 extruder_acceleration                        500              # Acceleration for retracts, mm/sec^2
 180 extruder_max_speed                           1000             # mm/sec NOTE only used for retracts
 181
 182 extruder_step_pin                            2.3              # Pin for extruder step signal
 183 extruder_dir_pin                             0.22             # Pin for extruder dir signal
 184 extruder_en_pin                              0.21             # Pin for extruder enable signal
 185 delta_current                                1.5              # Extruder stepper motor current
 186
 187 # Laser module configuration
 188 laser_module_enable                          false            # Whether to activate the laser module at all. All configuration is
 189                                                               # ignored if false.
 190 #laser_module_pin                             2.5             # this pin will be PWMed to control the laser. Only P2.0 - P2.5
 191                                                               # can be used since laser requires hardware PWM
 192 #laser_module_max_power                       0.8             # this is the maximum duty cycle that will be applied to the laser
 193 #laser_module_tickle_power                    0.0             # this duty cycle will be used for travel moves to keep the laser
 194                                                               # active without actually burning
 195 #laser_module_pwm_period                      20              # this sets the pwm frequency as the period in microseconds
 196
 197 # Hotend temperature control configuration
 198 temperature_control.hotend.enable            true             # Whether to activate this ( "hotend" ) module at all.
 199                                                               # All configuration is ignored if false.
 200 temperature_control.hotend.thermistor_pin    0.23             # Pin for the thermistor to read
 201 temperature_control.hotend.heater_pin        2.7              # Pin that controls the heater
 202 temperature_control.hotend.thermistor        EPCOS100K        # see src/modules/tools/temperaturecontrol/TemperatureControl.cpp:64
 203                                                               # for a list of valid thermistor names
 204 temperature_control.hotend.set_m_code        104              #
 205 temperature_control.hotend.set_and_wait_m_code 109            #
 206 temperature_control.hotend.designator        T                #
 207
 208 #temperature_control.hotend.p_factor         13.7             # permanenetly set the PID values after an auto pid
 209 #temperature_control.hotend.i_factor         0.097            #
 210 #temperature_control.hotend.d_factor         24               #
 211
 212 #temperature_control.hotend.max_pwm          64               # max pwm, 64 is a good value if driving a 12v resistor with 24v.
 213
 214 temperature_control.bed.enable               true             #
 215 temperature_control.bed.thermistor_pin       0.24             #
 216 temperature_control.bed.heater_pin           2.5              #
 217 temperature_control.bed.thermistor           Honeywell100K    # see src/modules/tools/temperaturecontrol/TemperatureControl.cpp:64
 218                                                               # for a list of valid thermistor names
 219 temperature_control.bed.set_m_code           140              #
 220 temperature_control.bed.set_and_wait_m_code  190              #
 221 temperature_control.bed.designator           B                #
 222
 223 #temperature_control.bed.bang_bang            false           # set to true to use bang bang control rather than PID
 224 #temperature_control.bed.hysteresis           2.0             # set to the temperature in degrees C to use as hysteresis
 225                                                               # when using bang bang
 226
 227 # Switch module for fan control
 228 switch.fan.enable                            true             #
 229 switch.fan.input_on_command                  M106             #
 230 switch.fan.input_off_command                 M107             #
 231 switch.fan.output_pin                        2.6              #
 232 switch.fan.output_type                       pwm              # pwm output settable with S parameter in the input_on_comand
 233 #switch.fan.max_pwm                           255              # set max pwm for the pin default is 255
 234
 235 #switch.misc.enable                           true             #
 236 #switch.misc.input_on_command                 M42              #
 237 #switch.misc.input_off_command                M43              #
 238 #switch.misc.output_pin                       2.4              #
 239 #switch.misc.output_type                      digital          # just an on or off pin
 240
 241 # Switch module for spindle control
 242 #switch.spindle.enable                        false            #
 243
 244 # Endstops
 245 endstops_enable                              true             # the endstop module is enabled by default and can be disabled here
 246 #corexy_homing                               false            # set to true if homing on a hbit or corexy
 247 alpha_min_endstop                            1.24^            # add a ! to invert if endstop is NO connected to ground
 248 alpha_max_endstop                            1.25^            #
 249 alpha_homing_direction                       home_to_min      # or set to home_to_max and set alpha_max
 250 alpha_min                                    0                # this gets loaded after homing when home_to_min is set
 251 alpha_max                                    200              # this gets loaded after homing when home_to_max is set
 252 beta_min_endstop                             1.26^            #
 253 beta_max_endstop                             1.27^            #
 254 beta_homing_direction                        home_to_min      #
 255 beta_min                                     0                #
 256 beta_max                                     200              #
 257 gamma_min_endstop                            1.28^            #
 258 gamma_max_endstop                            1.29^            #
 259 gamma_homing_direction                       home_to_min      #
 260 gamma_min                                    0                #
 261 gamma_max                                    200              #
 262
 263 alpha_fast_homing_rate_mm_s                  50               # feedrates in mm/second
 264 beta_fast_homing_rate_mm_s                   50               # "
 265 gamma_fast_homing_rate_mm_s                  4                # "
 266 alpha_slow_homing_rate_mm_s                  25               # "
 267 beta_slow_homing_rate_mm_s                   25               # "
 268 gamma_slow_homing_rate_mm_s                  2                # "
 269
 270 alpha_homing_retract_mm                      5                # distance in mm
 271 beta_homing_retract_mm                       5                # "
 272 gamma_homing_retract_mm                      1                # "
 273
 274 #endstop_debounce_count                       100              # uncomment if you get noise on your endstops
 275
 276 # Pause button
 277 pause_button_enable                          true             #
 278
 279 # Panel
 280 panel.enable                                 false             # set to true to enable the panel code
 281 panel.lcd                                    smoothiepanel     # set type of panel
 282 panel.encoder_a_pin                          3.25!^            # encoder pin
 283 panel.encoder_b_pin                          3.26!^            # encoder pin
 284
 285 # Example for reprap discount GLCD
 286 # on glcd EXP1 is to left and EXP2 is to right, pin 1 is bottom left, pin 2 is top left etc.
 287 # +5v is EXP1 pin 10, Gnd is EXP1 pin 9
 288 #panel.lcd                                   reprap_discount_glcd     #
 289 #panel.spi_channel                           0                 # spi channel to use  ; GLCD EXP1 Pins 3,5 (MOSI, SCLK)
 290 #panel.spi_cs_pin                            0.16              # spi chip select     ; GLCD EXP1 Pin 4
 291 #panel.encoder_a_pin                         3.25!^            # encoder pin         ; GLCD EXP2 Pin 3
 292 #panel.encoder_b_pin                         3.26!^            # encoder pin         ; GLCD EXP2 Pin 5
 293 #panel.click_button_pin                      1.30!^            # click button        ; GLCD EXP1 Pin 2
 294 #panel.buzz_pin                              1.31              # pin for buzzer      ; GLCD EXP1 Pin 1
 295 #panel.button_pause_pin                      2.11^             # kill/pause          ; GLCD EXP2 Pin 8 either
 296 #panel.back_button_pin                       2.11!^            # back button         ; GLCD EXP2 Pin 8 or
 297
 298 # pins used with other panels
 299 #panel.up_button_pin                         0.1!              # up button if used
 300 #panel.down_button_pin                       0.0!              # down button if used
 301 #panel.click_button_pin                      0.18!             # click button if used
 302
 303 panel.menu_offset                            0                 # some panels will need 1 here
 304
 305 panel.alpha_jog_feedrate                     1000              # x jogging feedrate in mm/min
 306 panel.beta_jog_feedrate                      1000              # y jogging feedrate in mm/min
 307 panel.gamma_jog_feedrate                     200               # z jogging feedrate in mm/min
 308
 309 panel.hotend_temperature                     185               # temp to set hotend when preheat is selected
 310 panel.bed_temperature                        60                # temp to set bed when preheat is selected
 311
 312 # Example of a custom menu entry, which will show up in the Custom entry.
 313 # NOTE _ gets converted to space in the menu and commands, | is used to separate multiple commands
 314 custom_menu.power_on.enable                true              #
 315 custom_menu.power_on.name                  Power_on          #
 316 custom_menu.power_on.command               M80               #
 317
 318 custom_menu.power_off.enable               true              #
 319 custom_menu.power_off.name                 Power_off         #
 320 custom_menu.power_off.command              M81               #
 321
 322 # Only needed on a smoothieboard
 323 currentcontrol_module_enable                 true             #
 324
 325 return_error_on_unhandled_gcode              false            #
 326
 327 # network settings
 328 network.enable true
 329 # enable the ethernet network services
 330 network.webserver.enable                     true             # enable the webserver
 331 network.telnet.enable                        true             # enable the telnet server
 332 #network.ip_address                           auto             # use dhcp to get ip address
 333 # uncomment the 3 below to manually setup ip address
 334 network.ip_address                           192.168.178.222    # the IP address
 335 network.ip_mask                              255.255.254.0    # the ip mask
 336 network.ip_gateway                           192.168.178.1      # the gateway address
 337 #network.mac_override                         xx.xx.xx.xx.xx.xx  # override the mac address, only do this if you have a conflict
 338
 339 </pre>
 340
 341 Config die am 2023-09-17 vorgefunden wurde:
 342
 343 <pre style="height:200px;overflow-y:scroll;">
 344 # NOTE Lines must not exceed 132 characters
 345 # Robot module configurations : general handling of movement G-codes and slicing into moves
 346 default_feed_rate                            200             # Default rate ( mm/minute ) for G1/G2/G3 moves
 347 default_seek_rate                            600             # Default rate ( mm/minute ) for G0 moves
 348 mm_per_arc_segment                           0.5              # Arcs are cut into segments ( lines ), this is the length for
 349                                                               # these segments.  Smaller values mean more resolution,
 350                                                               # higher values mean faster computation
 351 mm_per_line_segment                          5                # Lines can be cut into segments ( not usefull with cartesian
 352                                                               # coordinates robots ).
 353
 354 # Arm solution configuration : Cartesian robot. Translates mm positions into stepper positions
 355 alpha_steps_per_mm                           800             # Steps per mm for alpha stepper
 356 beta_steps_per_mm                            800             # Steps per mm for beta stepper
 357 gamma_steps_per_mm                           800             # Steps per mm for gamma stepper
 358
 359 # Planner module configuration : Look-ahead and acceleration configuration
 360 planner_queue_size                           32               # DO NOT CHANGE THIS UNLESS YOU KNOW EXACTLY WHAT YOU ARE DOING
 361 acceleration                                 500             # Acceleration in mm/second/second.
 362 acceleration_ticks_per_second                1000             # Number of times per second the speed is updated
 363 junction_deviation                           0.05             # Similar to the old "max_jerk", in millimeters,
 364                                                               # see https://github.com/grbl/grbl/blob/master/planner.c#L409
 365                                                               # and https://github.com/grbl/grbl/wiki/Configuring-Grbl-v0.8
 366                                                               # Lower values mean being more careful, higher values means being
 367                                                               # faster and have more jerk
 368 #minimum_planner_speed                       0.0              # sets the minimum planner speed in mm/sec
 369
 370 # Stepper module configuration
 371 microseconds_per_step_pulse                  1                # Duration of step pulses to stepper drivers, in microseconds
 372 minimum_steps_per_minute                     1200             # Never step slower than this
 373 base_stepping_frequency                      100000           # Base frequency for stepping, higher gives smoother movement
 374
 375 # Cartesian axis speed limits
 376 x_axis_max_speed                             1500             # mm/min
 377 y_axis_max_speed                             1500             # mm/min
 378 z_axis_max_speed                             300              # mm/min
 379
 380 # Stepper module pins ( ports, and pin numbers, appending "!" to the number will invert a pin )
 381 alpha_step_pin                               2.0              # Pin for alpha stepper step signal
 382 alpha_dir_pin                                0.5!              # Pin for alpha stepper direction
 383 alpha_en_pin                                 0.4              # Pin for alpha enable pin
 384 alpha_current                                1.0              # X stepper motor current
 385 alpha_max_rate                               1500.0           # mm/min
 386
 387 beta_step_pin                                2.1              # Pin for beta stepper step signal
 388 beta_dir_pin                                 0.11             # Pin for beta stepper direction
 389 beta_en_pin                                  0.10             # Pin for beta enable
 390 beta_current                                 1.0              # Y stepper motor current
 391 beta_max_rate                                1500.0           # mm/min
 392
 393 gamma_step_pin                               2.2              # Pin for gamma stepper step signal
 394 gamma_dir_pin                                0.20             # Pin for gamma stepper direction
 395 gamma_en_pin                                 0.19             # Pin for gamma enable
 396 gamma_current                                1.0              # Z stepper motor current
 397 gamma_max_rate                               300.0            # mm/min
 398
 399 # Serial communications configuration ( baud rate default to 9600 if undefined )
 400 uart0.baud_rate                              115200           # Baud rate for the default hardware serial port
 401 second_usb_serial_enable                     false            # This enables a second usb serial port (to have both pronterface
 402                                                               # and a terminal connected)
 403 #leds_disable                                true             # disable using leds after config loaded
 404
 405
 406 # Extruder module configuration
 407 extruder_module_enable                       true             # Whether to activate the extruder module at all. All configuration
 408                                                               # is ignored if false
 409 extruder_steps_per_mm                        140              # Steps per mm for extruder stepper
 410 extruder_default_feed_rate                   600              # Default rate ( mm/minute ) for moves where only the extruder moves
 411 extruder_acceleration                        500              # Acceleration for retracts, mm/sec^2
 412 extruder_max_speed                           1000             # mm/sec NOTE only used for retracts
 413
 414 extruder_step_pin                            2.3              # Pin for extruder step signal
 415 extruder_dir_pin                             0.22             # Pin for extruder dir signal
 416 extruder_en_pin                              0.21             # Pin for extruder enable signal
 417 delta_current                                1.5              # Extruder stepper motor current
 418
 419 # Laser module configuration
 420 laser_module_enable                          false            # Whether to activate the laser module at all. All configuration is
 421                                                               # ignored if false.
 422 #laser_module_pin                             2.5             # this pin will be PWMed to control the laser. Only P2.0 - P2.5
 423                                                               # can be used since laser requires hardware PWM
 424 #laser_module_max_power                       0.8             # this is the maximum duty cycle that will be applied to the laser
 425 #laser_module_tickle_power                    0.0             # this duty cycle will be used for travel moves to keep the laser
 426                                                               # active without actually burning
 427 #laser_module_pwm_period                      20              # this sets the pwm frequency as the period in microseconds
 428
 429 # Hotend temperature control configuration
 430 temperature_control.hotend.enable            true             # Whether to activate this ( "hotend" ) module at all.
 431                                                               # All configuration is ignored if false.
 432 temperature_control.hotend.thermistor_pin    0.23             # Pin for the thermistor to read
 433 temperature_control.hotend.heater_pin        2.7              # Pin that controls the heater
 434 temperature_control.hotend.thermistor        EPCOS100K        # see src/modules/tools/temperaturecontrol/TemperatureControl.cpp:64
 435                                                               # for a list of valid thermistor names
 436 temperature_control.hotend.set_m_code        104              #
 437 temperature_control.hotend.set_and_wait_m_code 109            #
 438 temperature_control.hotend.designator        T                #
 439
 440 #temperature_control.hotend.p_factor         13.7             # permanenetly set the PID values after an auto pid
 441 #temperature_control.hotend.i_factor         0.097            #
 442 #temperature_control.hotend.d_factor         24               #
 443
 444 #temperature_control.hotend.max_pwm          64               # max pwm, 64 is a good value if driving a 12v resistor with 24v.
 445
 446 temperature_control.bed.enable               true             #
 447 temperature_control.bed.thermistor_pin       0.24             #
 448 temperature_control.bed.heater_pin           2.5              #
 449 temperature_control.bed.thermistor           Honeywell100K    # see src/modules/tools/temperaturecontrol/TemperatureControl.cpp:64
 450                                                               # for a list of valid thermistor names
 451 temperature_control.bed.set_m_code           140              #
 452 temperature_control.bed.set_and_wait_m_code  190              #
 453 temperature_control.bed.designator           B                #
 454
 455 #temperature_control.bed.bang_bang            false           # set to true to use bang bang control rather than PID
 456 #temperature_control.bed.hysteresis           2.0             # set to the temperature in degrees C to use as hysteresis
 457                                                               # when using bang bang
 458
 459 # Switch module for fan control
 460 switch.fan.enable                            true             #
 461 switch.fan.input_on_command                  M106             #
 462 switch.fan.input_off_command                 M107             #
 463 switch.fan.output_pin                        2.6              #
 464 switch.fan.output_type                       pwm              # pwm output settable with S parameter in the input_on_comand
 465 #switch.fan.max_pwm                           255              # set max pwm for the pin default is 255
 466
 467 #switch.misc.enable                           true             #
 468 #switch.misc.input_on_command                 M42              #
 469 #switch.misc.input_off_command                M43              #
 470 #switch.misc.output_pin                       2.4              #
 471 #switch.misc.output_type                      digital          # just an on or off pin
 472
 473 # Switch module for spindle control
 474 #switch.spindle.enable                        false            #
 475
 476 # Endstops
 477 endstops_enable                              true             # the endstop module is enabled by default and can be disabled here
 478 #corexy_homing                               false            # set to true if homing on a hbit or corexy
 479 alpha_min_endstop                            1.24^!            # add a ! to invert if endstop is NO connected to ground
 480 alpha_max_endstop                            1.25^            #
 481 alpha_homing_direction                       home_to_min      # or set to home_to_max and set alpha_max
 482 alpha_min                                    0                # this gets loaded after homing when home_to_min is set
 483 alpha_max                                    200              # this gets loaded after homing when home_to_max is set
 484 beta_min_endstop                             1.26^!            #
 485 beta_max_endstop                             1.27^            #
 486 beta_homing_direction                        home_to_min      #
 487 beta_min                                     0                #
 488 beta_max                                     200              #
 489 gamma_min_endstop                            1.28^!            #
 490 gamma_max_endstop                            1.29^            #
 491 gamma_homing_direction                       home_to_min      #
 492 gamma_min                                    0                #
 493 gamma_max                                    200              #
 494
 495 alpha_fast_homing_rate_mm_s                  50               # feedrates in mm/second
 496 beta_fast_homing_rate_mm_s                   50               # "
 497 gamma_fast_homing_rate_mm_s                  4                # "
 498 alpha_slow_homing_rate_mm_s                  25               # "
 499 beta_slow_homing_rate_mm_s                   25               # "
 500 gamma_slow_homing_rate_mm_s                  2                # "
 501
 502 alpha_homing_retract_mm                      5                # distance in mm
 503 beta_homing_retract_mm                       5                # "
 504 gamma_homing_retract_mm                      1                # "
 505
 506 #endstop_debounce_count                       100              # uncomment if you get noise on your endstops
 507
 508 # Pause button
 509 pause_button_enable                          true             #
 510
 511 # Panel
 512 panel.enable                                 true             # set to true to enable the panel code
 513 panel.encoder_a_pin                          3.25!^            # encoder pin
 514 panel.encoder_b_pin                          3.26!^            # encoder pin
 515
 516 # Example for reprap discount GLCD
 517 # on glcd EXP1 is to left and EXP2 is to right, pin 1 is bottom left, pin 2 is top left etc.
 518 # +5v is EXP1 pin 10, Gnd is EXP1 pin 9
 519 panel.lcd                                   universal_adapter     #
 520 panel.spi_channel                           0                 # spi channel to use  ; GLCD EXP1 Pins 3,5 (MOSI, SCLK)
 521 panel.spi_cs_pin                            0.16              # spi chip select     ; GLCD EXP1 Pin 4
 522 #panel.encoder_a_pin                         3.25!^            # encoder pin         ; GLCD EXP2 Pin 3
 523 #panel.encoder_b_pin                         3.26!^            # encoder pin         ; GLCD EXP2 Pin 5
 524 #panel.click_button_pin                      1.30!^            # click button        ; GLCD EXP1 Pin 2
 525 #panel.buzz_pin                              1.31              # pin for buzzer      ; GLCD EXP1 Pin 1
 526 #panel.button_pause_pin                      2.11^             # kill/pause          ; GLCD EXP2 Pin 8 either
 527 #panel.back_button_pin                       2.11!^            # back button         ; GLCD EXP2 Pin 8 or
 528
 529 # pins used with other panels
 530 #panel.up_button_pin                         0.1!              # up button if used
 531 #panel.down_button_pin                       0.0!              # down button if used
 532 #panel.click_button_pin                      0.18!             # click button if used
 533
 534 panel.menu_offset                            0                 # some panels will need 1 here
 535
 536 panel.alpha_jog_feedrate                     1000              # x jogging feedrate in mm/min
 537 panel.beta_jog_feedrate                      1000              # y jogging feedrate in mm/min
 538 panel.gamma_jog_feedrate                     200               # z jogging feedrate in mm/min
 539
 540 #panel.hotend_temperature                     185               # temp to set hotend when preheat is selected
 541 #panel.bed_temperature                        60                # temp to set bed when preheat is selected
 542
 543 # Example of a custom menu entry, which will show up in the Custom entry.
 544 # NOTE _ gets converted to space in the menu and commands, | is used to separate multiple commands
 545 custom_menu.power_on.enable                true              #
 546 custom_menu.power_on.name                  Power_on          #
 547 custom_menu.power_on.command               M80               #
 548
 549 custom_menu.power_off.enable               true              #
 550 custom_menu.power_off.name                 Power_off         #
 551 custom_menu.power_off.command              M81               #
 552
 553 # Only needed on a smoothieboard
 554 currentcontrol_module_enable                 true             #
 555
 556 return_error_on_unhandled_gcode              false            #
 557
 558 # network settings
 559 network.enable true
 560 # enable the ethernet network services
 561 network.webserver.enable                     true             # enable the webserver
 562 network.telnet.enable                        true             # enable the telnet server
 563 #network.ip_address                           auto             # use dhcp to get ip address
 564 # uncomment the 3 below to manually setup ip address
 565 network.ip_address                           192.168.178.222    # the IP address
 566 network.ip_mask                              255.255.254.0    # the ip mask
 567 network.ip_gateway                           192.168.178.1      # the gateway address
 568 #network.mac_override                         xx.xx.xx.xx.xx.xx  # override the mac address, only do this if you have a conflict
 569 #
 570 #
 571 #
 572 </pre>
 573
 574
 575 Configuration after adding support for auto-homing on 2023-09-17
 576 <pre style="height:200px;overflow-y:scroll;">
 577 # NOTE Lines must not exceed 132 characters
 578 # Robot module configurations : general handling of movement G-codes and slicing into moves
 579 default_feed_rate                            200             # Default rate ( mm/minute ) for G1/G2/G3 moves
 580 default_seek_rate                            1500             # Default rate ( mm/minute ) for G0 moves
 581 mm_per_arc_segment                           0.5              # Arcs are cut into segments ( lines ), this is the length for
 582                                                               # these segments.  Smaller values mean more resolution,
 583                                                               # higher values mean faster computation
 584 mm_per_line_segment                          5                # Lines can be cut into segments ( not usefull with cartesian
 585                                                               # coordinates robots ).
 586
 587 # Arm solution configuration : Cartesian robot. Translates mm positions into stepper positions
 588 alpha_steps_per_mm                           800             # Steps per mm for alpha stepper
 589 beta_steps_per_mm                            800             # Steps per mm for beta stepper
 590 gamma_steps_per_mm                           800             # Steps per mm for gamma stepper
 591
 592 # Planner module configuration : Look-ahead and acceleration configuration
 593 planner_queue_size                           32               # DO NOT CHANGE THIS UNLESS YOU KNOW EXACTLY WHAT YOU ARE DOING
 594 acceleration                                 500             # Acceleration in mm/second/second.
 595 acceleration_ticks_per_second                1000             # Number of times per second the speed is updated
 596 junction_deviation                           0.05             # Similar to the old "max_jerk", in millimeters,
 597                                                               # see https://github.com/grbl/grbl/blob/master/planner.c#L409
 598                                                               # and https://github.com/grbl/grbl/wiki/Configuring-Grbl-v0.8
 599                                                               # Lower values mean being more careful, higher values means being
 600                                                               # faster and have more jerk
 601 #minimum_planner_speed                       0.0              # sets the minimum planner speed in mm/sec
 602
 603 # Stepper module configuration
 604 microseconds_per_step_pulse                  1                # Duration of step pulses to stepper drivers, in microseconds
 605 minimum_steps_per_minute                     1200             # Never step slower than this
 606 base_stepping_frequency                      100000           # Base frequency for stepping, higher gives smoother movement
 607
 608 # Cartesian axis speed limits
 609 x_axis_max_speed                             2000             # mm/min
 610 y_axis_max_speed                             2000             # mm/min
 611 z_axis_max_speed                             1000              # mm/min
 612
 613 # Stepper module pins ( ports, and pin numbers, appending "!" to the number will invert a pin )
 614 alpha_step_pin                               2.0              # Pin for alpha stepper step signal
 615 alpha_dir_pin                                0.5!              # Pin for alpha stepper direction
 616 alpha_en_pin                                 0.4              # Pin for alpha enable pin
 617 alpha_current                                1.0              # X stepper motor current
 618 alpha_max_rate                               2000.0           # mm/min
 619
 620 beta_step_pin                                2.1              # Pin for beta stepper step signal
 621 beta_dir_pin                                 0.11             # Pin for beta stepper direction
 622 beta_en_pin                                  0.10             # Pin for beta enable
 623 beta_current                                 1.5              # Y stepper motor current
 624 beta_max_rate                                2000.0           # mm/min
 625
 626 gamma_step_pin                               2.2              # Pin for gamma stepper step signal
 627 gamma_dir_pin                                0.20             # Pin for gamma stepper direction
 628 gamma_en_pin                                 0.19             # Pin for gamma enable
 629 gamma_current                                1.0              # Z stepper motor current
 630 gamma_max_rate                               1000.0            # mm/min
 631
 632 # Serial communications configuration ( baud rate default to 9600 if undefined )
 633 uart0.baud_rate                              115200           # Baud rate for the default hardware serial port
 634 second_usb_serial_enable                     false            # This enables a second usb serial port (to have both pronterface
 635                                                               # and a terminal connected)
 636 #leds_disable                                true             # disable using leds after config loaded
 637
 638
 639 # Extruder module configuration
 640 extruder_module_enable                       false             # Whether to activate the extruder module at all. All configuration
 641                                                               # is ignored if false
 642
 643 # Laser module configuration
 644 laser_module_enable                          false            # Whether to activate the laser module at all. All configuration is
 645                                                               # ignored if false.
 646 #laser_module_pin                             2.5             # this pin will be PWMed to control the laser. Only P2.0 - P2.5
 647                                                               # can be used since laser requires hardware PWM
 648 #laser_module_max_power                       0.8             # this is the maximum duty cycle that will be applied to the laser
 649 #laser_module_tickle_power                    0.0             # this duty cycle will be used for travel moves to keep the laser
 650                                                               # active without actually burning
 651 #laser_module_pwm_period                      20              # this sets the pwm frequency as the period in microseconds
 652
 653 # Hotend temperature control configuration
 654 temperature_control.hotend.enable            false             # Whether to activate this ( "hotend" ) module at all.
 655                                                               # All configuration is ignored if false.
 656 temperature_control.bed.enable               false             #
 657
 658 # Switch module for fan control
 659 switch.fan.enable                            false             #
 660
 661 # Switch module for spindle control
 662 #switch.spindle.enable                        false            #
 663
 664 # Endstops
 665 endstops_enable                              true             # the endstop module is enabled by default and can be disabled here
 666 #corexy_homing                               false            # set to true if homing on a hbit or corexy
 667 alpha_min_endstop                            1.24^            # add a ! to invert if endstop is NO connected to ground
 668 alpha_max_endstop                            1.25^            #
 669 alpha_homing_direction                       home_to_min      # or set to home_to_max and set alpha_max
 670 alpha_min                                    0                # this gets loaded after homing when home_to_min is set
 671 alpha_max                                     200            # this gets loaded after homing when home_to_max is set
 672 alpha_limit_enable                      false
 673 beta_min_endstop                             1.26^            #
 674 beta_max_endstop                             1.27^            #
 675 beta_homing_direction                        home_to_min      #
 676 beta_min                                     0                #
 677 beta_max                                     200              #
 678 beta_limit_enable                       false
 679 gamma_min_endstop                            1.28^            #
 680 gamma_max_endstop                            1.29^            #
 681 gamma_homing_direction                       home_to_max      #
 682 gamma_min                                    0                #
 683 gamma_max                                    100              #
 684 gamma_limit_enable                      false
 685
 686 alpha_fast_homing_rate_mm_s                  100               # feedrates in mm/second
 687 beta_fast_homing_rate_mm_s                   100               # "
 688 gamma_fast_homing_rate_mm_s                  20                # "
 689 alpha_slow_homing_rate_mm_s                  25               # "
 690 beta_slow_homing_rate_mm_s                   25               # "
 691 gamma_slow_homing_rate_mm_s                  2                # "
 692
 693 alpha_homing_retract_mm                      5                # distance in mm
 694 beta_homing_retract_mm                       5                # "
 695 gamma_homing_retract_mm                      1                # "
 696
 697 home_z_first                   true
 698
 699 #endstop_debounce_count                       100              # uncomment if you get noise on your endstops
 700
 701 # Pause button
 702 pause_button_enable                          true             #
 703
 704 # Only needed on a smoothieboard
 705 currentcontrol_module_enable                 true             #
 706
 707 return_error_on_unhandled_gcode              false            #
 708
 709 # network settings
 710 network.enable true
 711 # enable the ethernet network services
 712 network.webserver.enable                     true             # enable the webserver
 713 network.telnet.enable                        true             # enable the telnet server
 714 #network.ip_address                           auto             # use dhcp to get ip address
 715 # uncomment the 3 below to manually setup ip address
 716 network.ip_address                           192.168.178.222    # the IP address
 717 network.ip_mask                              255.255.254.0    # the ip mask
 718 network.ip_gateway                           192.168.178.1      # the gateway address
 719 #network.mac_override                         xx.xx.xx.xx.xx.xx  # override the mac address, only do this if you have a conflict
 720 </pre>
 721
 722 == Workflow ==
 723 # '''Model (CAD)'''
 724 #* Erzeugen des Models mittels einer CAD-Software.
 725 #** 3D
 726 #*** [http://freecadweb.org/ FreeCAD]
 727 #*** [http://librecad.org/ LibreCAD]
 728 #*** [http://www.openscad.org/ OpenSCAD]
 729 #*** [http://www.blender.org/ Blender]
 730 #*** [https://www.autodesk.com/products/fusion-360/overview Fusion 360] - [[CNC-Fräse/Fusion360|installiert auf Stratux]]
 731 #** 2D
 732 #*** [http://www.qcad.org/ QCAD]
 733 #*** [http://www.openscad.org/ OpenSCAD]
 734 #*** [http://www.inkscape.org/ Inkscape]
 735 # '''Fräsanweisungen (CAM)'''
 736 #: Erzeugen der Fräsanweisungen/Maschinenanweisungen mit einer CAM.
 737 #: Wir suchen noch nach einer brauchbaren Open-Source Lösung.
 738 #* [http://www.cambam.info/ CamBam] (kommerziell, Windows): Es gibt eine ältere Mono Version für Linux. Die Demo schneidet nach 40 mal Starten Gcode ab.
 739 #**CamBam ist auf [[Stratux]] installiert
 740 #* [https://wiki.freecadweb.org/Path_Workbench FreeCAD mit Path Workbench] ([[Vorträge/Vorbei#Talks am Samstag, 14. August 2021, ab 19:00 (online)|Vortrag]] dazu)
 741 #* [http://pycam.sourceforge.net/ PyCAM] (open source, plattformunabhängig): Sieht im Vergleich zu aktuellen kommerziellen Lösungen alt aus und ist bisweilen recht langsam.
 742 #* [https://github.com/Heeks/heekscad HeeksCAD] (open source, Windows/Linux):
 743 #* [http://cam.autodesk.de/inventor-hsm/ Inventor HSM] (kommerziell, Windows 64bit): Gibt für Studenten eine 3-Jahres Lizenz kostenlos, aber mit viel DRM.
 744 #* [http://flatcam.org/ FlatCam] Tool zur Generierung von Maschinencode für das [[CNC-Fräse/Isolationsfräsen]].
 745 #* [http://jscut.org/ jscut], SVG nach GCode, läuft im Browser, [https://github.com/tbfleming/jscut Open Source auf GitHub]
 746 #* [https://inkscape.org Inkscape] mit GCodetools-Plugin ([https://www.norwegiancreations.com/2015/08/an-intro-to-g-code-and-how-to-generate-it-using-inkscape/ Tutorial])
 747 #* [https://github.com/stratum0/CNCmilling Eigenbau by Drahflow] Python-Script für Umwandlung von Tiefenkarten in G-Code.
 748 # '''Simulation'''
 749 #* Eine Simulation der Fräsanweisungen kann bei Bedarf mit [http://camotics.org/ CAMotics] durchgeführt werden
 750 #* Kleinere G-Code Dateien simuliert auch http://nraynaud.github.io/webgcode/
 751 # '''Übertragen auf CNC-Controller Smoothieboard'''
 752 #* Per Dateiupload (Datenträger von Smoothieboard, SD-Karte) [http://192.168.178.222 SmoothieControl]
 753 #** notfalls kann man das SmoothieBoard auch über USB mit dem Befehl <code>net</code> in Pronterface oder über die serielle Konsole nach seiner IP-Adresse fragen
 754 # '''Koordinatensystem der Fräse setzen'''
 755 #*Fräse per Smoothie WebApp auf den gewünschten Nullpunkt fahren
 756 #*per Webapp den G-Code "G92 X0 Y0 Z0" senden (Setzt aktuelle Position als X:0, Y:0, Z:0 im globalen Koordinatensystem.)
 757 # '''Fräsen'''
 758 === Parameter für verschiedene Werkstoffe ===
 759 Parameter finden sich sind auf der Unterseite [[CNC-Fräse/Parameter]]
 760
 761 == Steuern des Smoothieboards ==
 762 * Per seriell Verbindung über Konsole "screen /dev/ttyACM0 115200", oder Pronterface GUI
 763 * Per Netzwerkverbindung über Konsole mit Telnet, oder Http Web UI
 764 * Mittlerweile existiert sogar eine Android App [https://gitlab.com/damfle/SmoothieControl SmoothieControl]
 765
 766 * [https://github.com/vlachoudis/bCNC bCNC] ermöglicht das Senden von GCODE-Anweisungen und Visualisierung der Fräsbahnen in einer GUI.
 767
 768 == Weblinks ==
 769 * [https://smoothieware.github.io/Webif-pack/documentation/web/html/ Smoothieboard Projektwebseite]
 770 * [http://en.wikipedia.org/wiki/G-code GCodes (allgemein)]
 771 * [http://reprap.org/wiki/G-code GCodes (reprap)]
 772 * [https://smoothieware.github.io/Webif-pack/documentation/web/html/supported-g-codes.html Vom Smoothieboard unterstützte GCodes (unvollständig)]
 773
 774 [[Kategorie:Infrastruktur]]
 775 [[Kategorie:CNC-Fräse]]